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  #1  
Old 06-29-2009, 03:23 PM
89 Mercedes 300e,190 000k
 
Join Date: Dec 2008
Location: windsor, ontario, canada
Posts: 74
What's the deal with 300E's ignition tumbler

My car has 1 key for the ignition and another for the locks of the doors. This means the previous owner's other ignition was bad and he replaced it. Now this one is starting to get stuck every time making it difficult to turn the key. You would think that Mercedes would of re engineered a better tumbler so this doesn't keep happening. Any input on a solution or technique?

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  #2  
Old 06-29-2009, 03:31 PM
TX76513's Avatar
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Engineered to never wear out? I would assume PO bought a generic tumbler set - The dealer can get you the specific one made for your VIN (which should) match the door locks. Proof of ownership required and about $90.
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  #3  
Old 06-29-2009, 03:45 PM
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Quote:
Originally Posted by allenbistany View Post
My car has 1 key for the ignition and another for the locks of the doors. This means the previous owner's other ignition was bad and he replaced it. Now this one is starting to get stuck every time making it difficult to turn the key. You would think that Mercedes would of re engineered a better tumbler so this doesn't keep happening. Any input on a solution or technique?
You need to address this, and quickly.

Once the tumbler hangs up, replacement gets exponentially harder.

Jim
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  #4  
Old 06-30-2009, 04:35 PM
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Quote:
Originally Posted by JimFreeh View Post
You need to address this, and quickly.

Once the tumbler hangs up, replacement gets exponentially harder.

Jim
Exponentially, as in "need nuclear weapons to get the $%^&* tumbler set out of the ignition!" Tonight, fingers still crossed, I'm expecting to take five (5) whole minutes in the MB dealers parking lot to pull my dodgy tumbler set and install the "brand new with a key tumbler" set. With an extra key, it was $110. I also got the black plastic "escutcheon" that surrounds the ignition switch since when I took mine out to maximize my access to the steel collar, the 22-year old piece of plastic broke.

Once the tumbler set freezes and won't turn, it's a minimum of a four hour job to drop the steering wheel down to get at the 1/8" thick hardened steel collar protecting the tumblers and cut it off with a grinder. Might be a six hour job, depending on the skill of the mechanic and costs around $600 to do it.

Is that enough incentive to do it NOW?? :-)
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  #5  
Old 06-30-2009, 09:59 PM
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Quote:
Originally Posted by allenbistany View Post
My car has 1 key for the ignition and another for the locks of the doors. This means the previous owner's other ignition was bad and he replaced it. Now this one is starting to get stuck every time making it difficult to turn the key. You would think that Mercedes would of re engineered a better tumbler so this doesn't keep happening. Any input on a solution or technique?
Think of how many times the key has been inserted and removed in its life....things do wear out!

I replaced it with a generic one on my 300E....$25 with two keys. Easy.

The ignition assembly on my sisters minivan is breaking apart....and its only 10 years old/95k on it.....the MB ones last close to twice that long.
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  #6  
Old 07-01-2009, 01:20 AM
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If you search my threads I just replaced mine on my 300TE and I have instructions + pictures. It was a nightmare when the tumbler breaks on the inside and you cannot turn the key. Since it still turns, fix it ASAP, seriously.
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  #7  
Old 07-01-2009, 01:27 AM
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My tumbler broke but was still turning as, and came out as, one piece. VERY luckily.
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  #8  
Old 07-01-2009, 01:41 AM
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W201 190D ignition

Been there done that, It's an experience you will remember for a very long time. The locksmith had a dremell tool to cut through and still NO go.
That's a ticking time bomb.

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  #9  
Old 07-01-2009, 10:55 AM
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Quote:
Originally Posted by allenbistany View Post
You would think that Mercedes would of re engineered a better tumbler so this doesn't keep happening. Any input on a solution or technique?
In yours a broken 20-year-old part was replaced with another 20-year-old part about to become broken. If it would have been replaced with a new part, you'd not be having a problem. You get what you pay for.
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  #10  
Old 07-01-2009, 12:25 PM
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Quote:
Originally Posted by sdpartz View Post
Been there done that, It's an experience you will remember for a very long time. The locksmith had a dremell tool to cut through and still NO go.
That's a ticking time bomb.

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97 C230
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92 190E 2.6 Sportline
82 300D Turbo Dsl
I managed to get mine out with a dremel, but it took a long time and a couple of days as the dremel would overheat and no longer work.

Here's the carnage pics
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  #11  
Old 07-01-2009, 03:26 PM
89 Mercedes 300e,190 000k
 
Join Date: Dec 2008
Location: windsor, ontario, canada
Posts: 74
Alright i realize how important this is, thanks to all of you for the replies. I looked at some pictures and i gotta know. I put the key in position 1 and then use the coat hanger t o insert into the two holes and thats it?? It comes up and i just replace it????? or is there more to it???
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  #12  
Old 07-01-2009, 04:02 PM
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Nope. You can see the tool I used in the picture above. Turn to position 1, insert and push until it clicks and use the key as your pulling device. It comes out with the black housing. Make sure not to move the lock while the tumbler is out, or it breaks and you gotta buy an entire new lock cylinder.
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  #13  
Old 07-02-2009, 05:11 PM
89 Mercedes 300e,190 000k
 
Join Date: Dec 2008
Location: windsor, ontario, canada
Posts: 74
where can i get one of those tools, because the dealer said they have them but they dont sell them to the public, i tried a coat hanger grinded down cuz that was too big and no go....i dont understand the last part, i thought the whole point was to replace the lock cylinder since mines jaming, so why cant i turn the key once its out??....
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  #14  
Old 07-02-2009, 09:20 PM
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Quote:
Originally Posted by allenbistany View Post
where can i get one of those tools, because the dealer said they have them but they dont sell them to the public, i tried a coat hanger grinded down cuz that was too big and no go....i dont understand the last part, i thought the whole point was to replace the lock cylinder since mines jaming, so why cant i turn the key once its out??....
Your tumbler is jamming, not the cylinder behind it.

I made the tool from a regular wire coathanger. You can see the picture above. When the key is moved to position 1, you can insert it into the little hole. Any type of hard thin wire will do. Try going to a local hardware store and look around for something that will do.

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