MrCjames |
08-09-2005 02:40 PM |
Running Hot, unacceptable
Hello ELi
I have had the luxury of pursuing a number of running hot problems on a lot of M119,s of that ERA. Some times the obvious is not so obvious. In my many hours devoted to finding a solution to this problem I discovered something interesting. First and foremost, a fan clutch is designed to be influenced by the hot air that passes over the front of it. As the air temperature increases it will heat the bi-metal strip affixed to the front of the clutch. Once it is heated to a predetermined temperature the strip bends inward and pushes on a pin which causes the clutch to engage. Once the fan is engaged it draws more air through the radiator thereby extracting some of the heat from the engine.
Try this experiment, run your engine at about 2000 RPM and listen for a very audible “whirring noise” that your fan should produce once the fan clutch is engaged. You may notice that your electric fans will engage long before the fan clutch ever fully engages. In my many tests I was never able to get a fan clutch to fully engage in order to create that very audible whirring noise. The whirring noise was synonymous to MB fan clutches up until that point, so what changed?
Take a look at the position of your fan clutch in relation to your right side auxiliary fan. Notice the dome of the electric fan? The dome actually diverts the air which would normally flow directly to the front on the fan clutch around it. The fan clutch receives a minimal amount of hot air which is required for it to operate correctly. Hm! Call me crazy, call me wacky but it was the only thing that made some sense to me after numerous hours.
My remedy was to modify the blue two pole switch on the intake manifold so as to alter the electric fan operation. I recommend finding a repair facility, or somebody, around your area that has a resistance substitution box. You will need to experiment to find the best fit resistance value that will help the Aux fans to come on earlier. Voltage at the switch is roughly 1.35 for fan cut in and 1.75 for fan cutout. :cool:
I have another solution that I am experimenting with but the jury is still out on that one.
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