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-   -   99 S500 m119 timing chain job (http://www.peachparts.com/shopforum/showthread.php?t=398672)

hanly2 04-22-2019 04:32 PM

99 S500 m119 timing chain job
 
Hello,
Recently my timing chain jumped on my car and broke the guides. Now I have checked the compression in all cylinders and it is 160-170. So I believe the valves should be ok. I am going to order the febi timing chain kit and replace all of those parts. What else should I replace? The oilers are good. I guess I will have to remove the oil pan and clean all the debris out of there. so hopefully that seals up again. Valve cover gaskets?

hanly2 04-22-2019 05:39 PM

Also does anyone know if the febi timing chain kit comes with the upper chain guide gaskets?

paul roberts 04-23-2019 11:37 AM

We've done this job more than a few times. We buy all the parts separately, so i'm not sure what comes with the kit, but after seeing so many febi chain tensioners fail, I would definitely go with OE on that.

porkface 04-23-2019 01:34 PM

i wouldn't do that job with febi parts, oe only. never had a 119 jump time. i know if a 117 jumped 1 to 4 teeth, valves are ok. any more and the d/s has 4 bent. i'd pull the valve covers and make sure. and i sure as hell would not have tried a compression test before doing a new chain, etc. very lucky.

hanly2 04-23-2019 05:45 PM

lol, I drove it 30 miles the compression test wasn't going to change anything. Paul, do I have to replace the tensioner? What guides will I be replacing from the top side of the engine? I will price the parts separate and see if it makes sense to do it that way. Do you usually replace those gaskets I was talking about?

porkface 04-23-2019 09:49 PM

always replace the tensioner, they get weak. always replace all the guides, they get brittle with age. once they get to root beer brown, it's time. you have to pull the covers off, so valve cover gaskets, also.

oe chain, oe tensioner, oe or goetze gaskets and the febi guides will do fine. the non-oe stuff i mention oe for is not worth it. had a febi tensioner fail on a 117 and luckily caught it in time. too tough a job to do again. good luck, chuck.

hanly2 04-23-2019 09:54 PM

I'm only doing the upper guides. I'm not pulling the front cover off. So I just need the guides I can do up there. The Victor gaskets ok?

porkface 04-23-2019 10:07 PM

no on victor.

paul roberts 04-24-2019 11:33 AM

Here's all the parts we replace on that job. We go OE on the tensioner and valve cover gaskets. I don't know what the deal was, but about five years ago we started getting tons of come backs for leaky valve cover gaskets that weren't OE. Disregard the Uro brands listed. I would do all the oilers tubes if they're the original plastic or update to the aluminum ones. This isn't an easy job. very time consuming. You'll need the tool to mount near the cam gears to roll the new chain in.

Qty. Req: timing chain 0039974494
$109.58
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1

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16

hanly2 04-24-2019 09:12 PM

Paul where did you get those prices from?

porkface 04-24-2019 09:42 PM

Quote:

Originally Posted by hanly2 (Post 3913672)
Paul where did you get those prices from?

imc on the bottom of the page. wholesale only to the trade.

it WAS on the bottom of the page.

hanly2 06-02-2019 10:22 PM

I finally have all the parts and want to tackle the job, but I need some instructions. I'm not sure where to start.

speednjay 06-02-2019 10:57 PM

Quote:

Originally Posted by hanly2 (Post 3925556)
I finally have all the parts and want to tackle the job, but I need some instructions. I'm not sure where to start.

Valve covers.. remove intake and exhaust.

hanly2 06-02-2019 11:42 PM

Lol way past there. I can't find the tensioner and not sure if I can cut the chain and start doing the guides or when I should pin the cams

nulu 06-03-2019 12:22 AM

Take note of cam positions, start at tdc 1,put a socket at spot where intake cam at driver's side was,have the chain roll over the socket, remove all 4 cams, that way you cant bend valves, cut the chain link , connect old chain to new, with a helper. Crank out old chain, untill center of right side valve cover, remove old chain connect new chain, install cams after turning crank back to tdc, start there and assemble driver's side first ,end with exhaust cam then tensioner last, more details, but in a nutshell thats the basics

hanly2 06-04-2019 09:14 AM

I wish it was that easy. I have to replace the guides too. Also thought I could do this without removing the cams? Then I will have to purchase all new bolts for them too?

porkface 06-04-2019 10:43 AM

look here-

05 Engine, Camshaft and Valve Train - M119

good luck, chuck.

nulu 06-05-2019 11:53 AM

TIMING CHAIN
 
Ive done about 10 of those engines , the easiest way is remove the cams, otherwise you risk timing jumping when rolling the chain in , as the factory manual shows with the wedges you need probably 3 people , 1 to crank the engine ,1 to hold the wedges , 1 to hold the new chain and old chain, I don't
believe you need to change the bolts of cam brackets,

hanly2 06-10-2019 01:24 PM

Working on this job right now, I still looking exactly where to start. So I removed the stuff out of the way on the front of the engine. Now I think I need to unbolt the air pump and the power steering pump or maybe just the reservoir? so that I can take the front covers off the heads? Then I can break the chain and start unbolting the cams?

nulu 06-10-2019 09:53 PM

Yes unbolt the airpump, remove power steering pump, you will have to use a long extension and a 13mm universal to get to the power steering pump bolts, you will need to remove drivers side down pipe, so that you can get the extension in a position to remove two bolts, 1 is easy to see the other you must feel and guide the 13mm socket to the bolt, its the only way

hanly2 06-16-2019 01:28 PM

Need some help. I had 2 mechanics tell me not to replace the chain, just replace the top guides and the tensioner. So I have 3 of the 4 cams removed and I can replace the right guide, but I cant get the left top guide out. Is there any trick to doing this?

hanly2 06-16-2019 07:35 PM

also I cant understand why mercedes chose to use cheap plastic parts on the inside of the motor. The oil drain thing that goes into the head the tip broke off and fell into the hole and now it lives with the valve springs, there is no $%^%$#@^%$@#^%$^$@ way that I can get it out. Should I just scrap the car now?

nulu 06-19-2019 11:32 AM

Do you mean part number 7 in 01 -0400 ventilation section of engine ?

hanly2 06-19-2019 01:32 PM

I dont know what that means, but I am talking about the oil separator in the right side head

nulu 06-19-2019 02:32 PM

yeah that's the one , if you cant pick it up , don't worry it will eventually disintegrate, just get a new one when you put it back together, the oil pump has a screen , and the piece will just lay up there , move on!

nulu 06-19-2019 02:35 PM

if you can see the part just put some heavy grease on a stick and pull the piece out if you cant see it don't worry

paul roberts 06-19-2019 05:36 PM

Quote:

Originally Posted by hanly2 (Post 3929817)
Need some help. I had 2 mechanics tell me not to replace the chain, just replace the top guides and the tensioner. So I have 3 of the 4 cams removed and I can replace the right guide, but I cant get the left top guide out. Is there any trick to doing this?

I know that this isn't a well liked job by most technicians, but I don't know why in the world a tech would tell you not to bother changing the chain. Number one, the long chains on the 119 translate into a lot of stretch. Number two, rolling the chain in is the easiest part of the whole job.

hanly2 06-19-2019 05:36 PM

yeah i cant see it, fell down by the valve spring hopefully it goes out the exhaust pipe lol

hanly2 06-19-2019 09:36 PM

Paul he told me to check the stretch but he said it should be fine. Anyone have any advice on the top left guide without getting that cam out? That is holding me up right now as my power steering pump has 4 of those reverse torq bolts on the back and I can't get them loose

hanly2 06-22-2019 09:14 PM

Quote:

Originally Posted by nulu (Post 3928070)
Yes unbolt the airpump, remove power steering pump, you will have to use a long extension and a 13mm universal to get to the power steering pump bolts, you will need to remove drivers side down pipe, so that you can get the extension in a position to remove two bolts, 1 is easy to see the other you must feel and guide the 13mm socket to the bolt, its the only way

back again. I removed the front exhaust elbow and I still cant get these damn bolts loose. I see 4 bolts on the back and they are all reverse torq style. I have a 10mm socket on there and cant get it to loosen or it just strips off. Are you accessing these bolts from the top of the car or underneath?

nulu 06-22-2019 09:42 PM

post a picture please

hanly2 06-22-2019 10:49 PM

<a href="http://s1190.photobucket.com/user/hanly2/media/IMG_20190622_212931.jpg.html" target="_blank"><img src="https://i1190.photobucket.com/albums/z451/hanly2/IMG_20190622_212931.jpg" border="0" alt=" photo IMG_20190622_212931.jpg"/></a>

hanly2 06-22-2019 10:51 PM

When I look up the power steering pump, it sells without the reservoir Now if I could just figure out how to remove the reservoir then I could take the front cover off without removing the pump.
<a href="http://s1190.photobucket.com/user/hanly2/media/IMG_20190622_213025.jpg.html" target="_blank"><img src="https://i1190.photobucket.com/albums/z451/hanly2/IMG_20190622_213025.jpg" border="0" alt=" photo IMG_20190622_213025.jpg"/></a>

hanly2 06-22-2019 10:54 PM

Three bolts here and one over to the right you cant see.
<a href="https://s1190.photobucket.com/user/hanly2/media/edited-image.png.html" target="_blank"><img src="https://i1190.photobucket.com/albums/z451/hanly2/edited-image.png" border="0" alt=" photo edited-image.png"/></a>

hanly2 06-22-2019 10:58 PM

<a href="http://s1190.photobucket.com/user/hanly2/media/pump.jpg.html" target="_blank"><img src="https://i1190.photobucket.com/albums/z451/hanly2/pump.jpg" border="0" alt=" photo pump.jpg"/></a>

Ferdman 06-23-2019 02:12 PM

hanly2, they are external Torq fasteners. Purchase the proper tool to remove them, assuming they need to be removed during the timing chain replacement.

hanly2 06-23-2019 11:13 PM

Guys, I finally got the pump off. I changed the guides and now I am ready to put things back together. I guess put the cams in place first then torq them down, then turn each one to the pin location and pin it While holding the chain off? Will there be enough slack to turn the passenger intake cam, I know the exhaust one should be easy because the sprocket is off that one. Oh I also need to know how to properly install the guide pins, do they get any sealant?

nulu 06-24-2019 12:34 AM

No sealant necessary, start with exhaust cam drivers side , set to tdc, ot mark, put that cam in as close as possible to holes in cam holdown brackets at front, there should be no slack on cam to crank run, if your off too far remove and reset cam the idea is to get it lined up to the mark exactly when the cam is finally tightened, use plenty of lube on the cam surfaces or assembly lube if you have some, next the intake cam, the adjuster gets turned all the way to the right if it moves then install to the chain, the of course intake cam on passenger side then exhaust , when you finally get all the 4 cams right it may help to wedge the tensioner rail at passenger side slightely so the tensioner will go in the two bolts

hanly2 06-24-2019 09:27 AM

I don't understand what you mean about the adjuster. I will get some assembly lube today. I have not removed the tensioner yet. I heard they rarely go bad and I might be better off keeping it then installing the febi one.

nulu 06-24-2019 11:25 AM

The intake cams have movable adjusters, just make sure if your holding the cam that the adjuster is clocked to the right then installed on your chain, you can you tube timing adjuster 104 eng to see how it moves

hanly2 06-24-2019 04:35 PM

So the passenger side adjuster gets clocked to the left? I need to go take a look at that

paul roberts 06-24-2019 09:37 PM

Quote:

Originally Posted by hanly2 (Post 3932532)
I don't understand what you mean about the adjuster. I will get some assembly lube today. I have not removed the tensioner yet. I heard they rarely go bad and I might be better off keeping it then installing the febi one.

I don't mean to beat you up on the subject, but the guides usually fail due to a chain beating them to death because of chain stretch and/or a weak chain tensioner. You mentioned in a previous comment that you weren't going to replace the chain. IMO, if you're not replacing the chain and tensioner, I'm afraid that you may be defeating the whole purpose of the job.

nulu 06-24-2019 09:48 PM

The outer part gets clocked to THE RIGHT

hanly2 07-01-2019 06:51 PM

Can you post a picture of how this thing is clocked to the right? the book is terrible and I dont even seem to be able to move it anyway.

nulu 07-03-2019 10:02 PM

if the adjuster dosent rotate its installed as is your ok


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