Wonderful post.
Now do you have an idea on replacing the upper support bracket that makes the top half of the seal area??
The mechanic at the dealer recommended re-sealing this while I'm there as well as all the front seals since everything is out while doing the front crank seal.
Replacing the 300TD front crankshaft seal and other front of block oil leaks
Here's the problem. The manual calls for a special tool 617 589 00 14 00 to center and install the front crank housing cover. The tool has a centering hole for the crank and the outer size for centering the crank cove rand the upper oil pan. I was able to borrow the tool from the dealer ( neat trick  ) so I was able to reseal the cover. I should of measured the tool for future reference. I'm sure I can measure it at the dealer if anyone needs the measurements.
Have you guys come up with any suitable designed tool for this??
As posted you can probably replace the cover by feel. your aligning the top cover edge with the upper oil pan edge while tightening to cover bolts. So I figured it could be done by feel of the edges by a careful person.
Dave
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1970 220D, owned 1980-1990
1980 240D, owned 1990-1992
1982 300TD, owned 1992-1993
1986 300SDL, owned 1993-2004
1999 E300, owned 1999-2003
1982 300TD, 213,880mi, owned since Nov 18, 1991- Aug 4, 2010 SOLD
1988 560SL, 100,000mi, owned since 1995
1965 Mustang Fastback Mileage Unknown(My sons)
1983 240D, 176,000mi (My daughers) owned since 2004
2007 Honda Accord EX-L I4 auto, the new daily driver
1985 300D 264,000mi Son's new daily driver.(sold)
2008 Hyundai Tiberon. Daughters new car
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