Randy, I removed the entire heater/ evaporator box and all of the controls from the 240 to put in my wagon. I also removed the neccesary portion of the wiring harness from the 240. I had to cut a couples of wires and I recorded where they went to on the 240.
Dave, what about the foam on the flaps? Are you saying its not neccesary?

I'm really looking foward to doing this because I HATE THE CLIMATE CONTROL!

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a few mb diesels