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Old 12-17-2007, 02:50 PM
kerry kerry is offline
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Join Date: Jan 2002
Posts: 18,350
Quote:
Originally Posted by Chad300tdt View Post
My wagon is still on the ramps There is a reason the shops charge so much to repair the SLS. Replacing accumulators is easy, repairing the SLS valve is is a little harder due to the small o-rings, repairing the lines has been frustrating. My original thinking was, no problem, cut out the rot, splice in the new sections, and done.

To that thinking I must now add, make the cuts in the lines perfectly square, file off all the hardening, make repeated attempts at functional bubble flares, and try to make accurate, kink-free bends with awkward, giant bending pliers. Finally, deal with feelings of wishing I had saved up for someone else to do this job.

When working on anything older I expect to find the unexpected. Adding to the list of unexpected is my leaking fuel expansion tank ($120 from the dealer - will be here tomorrow). I hope to have everything wrapped up on Wednesday so I can start doing the oil cooler lines. I miss driving my car.
Would it be easier to buy cheap aluminum tubing, get it bent to the right angles and then try to copy it with the steel?

Why not epoxy and fiberglass cloth on the expansion tank? $120 seems pricey.
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1977 300d 70k--sold 08
1985 300TD 185k+
1984 307d 126k--sold 8/03
1985 409d 65k--sold 06
1984 300SD 315k--daughter's car
1979 300SD 122k--sold 2/11
1999 Fuso FG Expedition Camper
1993 GMC Sierra 6.5 TD 4x4
1982 Bluebird Wanderlodge CAT 3208--Sold 2/13
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