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Old 01-15-2010, 03:18 PM
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Join Date: Aug 2001
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Quote:
Originally Posted by ah-kay View Post
I am redoing the IP pressure valve seal as well and I have a few questions. The 7x are what is depicted in the pdf file in the first post.

1) I replaced the copper washer (7f ) and the o-ring (7h ).
2) Is it OK to reuse the compression spring ( 7i )?
3) Pressure valve carrier ( 7g ) can move around inside the hole. Shall I center it? What is the exact position for this?
4) Where shall I put the copper washer? EXACTLY on top of 7g?

Thanks for your info.
1) Good.
2) Yes.
3) It can move around, but when you re-install the holder, it must be centered to allow the holder to screw in place.
4) It just lays on top of 7g. Use a small screwdriver to get 7g and 7f mostly centered before re-installing the main holder (7).

Don't forget to use the 3-stage torque procedure, which is not mentioned in the 602/603 FSM, it's only described in the TDM (Technical Data Manual) and 605/606 FSM. Tighten to 30Nm, release, 30Nm again, release, and then tighten a third time to a final torque of 35Nm.

See the "Installation Note" on page 2 of this PDF file:



Last edited by whunter; 01-28-2011 at 02:33 PM. Reason: removed dead link
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