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Old 06-26-2011, 01:52 AM
OM616 OM616 is offline
10mm MW
 
Join Date: Sep 2008
Location: Michigan
Posts: 793
Paul, here are some quick picks of the 616 in the 201 chassis. The intercooler has not come yet and will be attached to the plenum, extending over the turbo. I will have to relocate the vane actuator to come up from the bottom instead of the top so the intercooler will fit above the turbo.

I will be able to run the mechanical fan with clutch which is a big plus for me. The oil filter took some work, and is a total compromise, but I am pleased with the result. I was able to fit the fire wall panel back in place and the filter clears nicely. I punched a hole for the heater hose and that was that.

I started cleaning up the wiring as well. Removing the plastic sleeves was like cracking crab legs. The housings were full of oil and or water, what a mess. I was pleased to find that the large 123 battery will fit in the 201. I kept the 201 starter to see if by some chance it might fit on the 616, (the solenoid would be on the bottom, but so what), I like the permanent magnet starters as they develop a lot of power from the reduction gears and do not draw as much current as the old starters do.

I still have to extend the drive shaft, and mod the reverse shift fork on the trans, deal with the shift rods etc. I have not looked yet, but I am planning on making the 123 petals work in the 201. Once all that is done, I'll flush the fuel system and start it, I am curious about vibrations.

Then I will make the cutter for the pistons and install the mod-uprated Prechambers, and install the uprated cam a little advanced. The 10mm pump and moded injectors will be the last thing on the list I think. I want to get everything working in harmony before I start putting the fuel to it. I was really surprised at how well the 617 turbo ran with the moded 10mm elements so I am really interested to see how the 616 turbo will respond to a 10mm pump.

I have another liberty turbo if you wanted to go that way. I think it would be a better choice than the T3, but I'll know for sure once I start mine. I think I will be very happy with this package. As I said, I am planning on making a shakedown run your way once it is road worthy. I plan on stopping at your place first actually as I will be able to inspect and deal with any issues that I noticed on the way. Plus you will be able to see first hand, and decide if this is the way you want to go.

I will take more pictures once the intake is finished.
Attached Thumbnails
OM616 in a 190e Chassis-201-616-001-small-.jpg   OM616 in a 190e Chassis-201-616-002-small-.jpg   OM616 in a 190e Chassis-201-616-004-small-.jpg   OM616 in a 190e Chassis-201-616-003-small-.jpg  
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