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Check that the shutoff valve is not stuck partway down
Maybe a bent arm or shaft is not letting the lever rise up all the way, Pull up on the stop lever to see if it is stuck. If you havent taken it apart or hit it with something to bend it then this seems unlikley. But I have actually done this myself in a ham handed moment. Also disconnect the vacuum line to the stop valve in case it is not venting. This too seems improbable!!
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It's always something simple
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