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Old 03-01-2013, 01:31 PM
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junqueyardjim junqueyardjim is offline
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Join Date: Apr 2005
Location: Cicero, Hamilton County, Indiana about 30 miles north of downtown Indianapolis
Posts: 2,623
I rebuilt mine when I put the 617 into my 240D. I found it quit easy using only a couple new internal parts. The problem I found before I drove the car was that the plastic body that contains this line up of parts had been pretty badly damaged from underneath the car. It probably still shifted. But I used this diagram of the parts to reassemble it and it went well and easy. Then I made the 6mm key to properly adjust the rods by cutting the head off a long 6mm bolt, then cut the threaded part from the un-threaded part, then welded them together at 90 degrees. I also did grind just a little point to the un-threaded end to get it to slide in a little easier.

http://mb.ilcats.ru/part/class/1/ccode/F/cat/68K/type/123/subtype/123/group/26
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Junqueyardjim
Christianity, if false, is of no importance, and if true, of infinite importance. The only thing it cannot be is moderately important. C.S. Lewis



1983 Mercedes W123 240D 4 Speed 285,000 on the road with a 617 turbo, beautiful butter yellow, license plate # 83 240D INDIANA

2003 Jaguar Type X, AWD. beautiful, good mileage,
Mom's car, but I won't let her drive it!
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