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At this point, I'm running out of ideas that aren't expensive... Going more on theory than anything else. Possibly a crack or some defect in that particular element that opens up and lets high pressure fuel leak back when the pump heats up?
Oh, and just a reminder, make sure you put that #4 adjustment tab back exactly where it was originally.
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-Evan
Benz Fleet:
1968 UNIMOG 404.114
1998 E300
2008 E63
Non-Benz Fleet:
1992 Aerostar
1993 MR2
2000 F250
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