Quote:
Originally Posted by gsxr
Removal is simple. Installation, not so much. If you over-torque the nut, it will compress the internal crush sleeve which sets pinion bearing preload, and quickly kill the bearing. And no, you cannot just loosen it a little. The only way to fix an over-crushed sleeve is total diff teardown & pinion removal to replace the sleeve - not possible as DIY for most people. The factory procedure uses a very expensive rotational torque measurement tool to properly set torque.
If you go down this road, be very, very careful when torqueing the pinion flange nut.

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I marked the angle of the nut before removal, swapped the flange and then re-tightened it to exactly same angle. That was 36k miles ago and my diff is still alive and well.