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Old 08-02-2018, 06:53 PM
97 SL320 97 SL320 is offline
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Join Date: Jan 2012
Posts: 7,534
A coil spring is really a spiral torsion spring.

Automotive suspension coil springs generally have a seat that cradles the coils end as a way to distribute the load. At some point the cradle ends and a high load it placed on the coils wire. ( There are a few other coil end shapes but each can have a similar problem. ) Also, the cradled end is consider the " dead coil " since it does not contribute to carrying the load and the other coils are considered " active coils ".

Sometimes the coils open end will contact the next coil, this results in a notch being worn in an active coil causing a stress riser. Road salt can lay in the cradle causing the springs wire to rust, the weakens the spring and also causes a stress riser.

Broken springs should be replaced as I get concerned they might escape / move on a very bumpy road. A broken coil might slightly reduce ride height and slightly increase spring rate.
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