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Old 02-28-2004, 01:36 PM
DieselAddict DieselAddict is offline
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Join Date: Jan 2003
Location: Reno/Sparks, NV
Posts: 3,063
You didn't mention valve adjustment so I'm not sure if you've done it. Misadjusted valves will definitely give you smoke and poor cold running. I'd also take a look at the governor idle pin (or rack dampener pin). If it's all the way in it may cause surging and other signs of fuel starvation. It should be in only as much as is needed to make the engine run smooth when fully warmed up.
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2004 VW Jetta TDI (manual)

Past MB's: '96 E300D, '83 240D, '82 300D, '87 300D, '87 420SEL
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