I just went through this about 3 months ago, but my crack was much worse. I think the PO managed to hit a parking barrier and the crack finally let go. I was at work so I took it to my nearby inde to figure out where the oil was comming from and once up on the lift we found the crack. I got a ride home to pick up the truck to drive and just had him replace it that day. I came to about $600 if I remember correctly - not an easy remove and replace. Aluminum welding is not real easy and I would never do it around flamable stuff. You oil is flamable at those temps and emptying the oil pan without inerting it might make it worse. You might try JBWeld- you never know, but I think you would have to empty the oil and let it sit for a day. I think it would be hard for it to adhere to the metal without getting all of the oil film off - easier said than done with the pan in place and a small crack full of oil.
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D. Blake
86 300SDL 340K (for sale)
83 300SD 205K (gone)
06 Chevy K3500 LBZ CCLB 50K
94 Chevy K2500 6.5L TD 250K (gone)
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