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  #1  
Old 12-01-2004, 03:49 PM
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what are flex discs?

Could someone help me understand the role of flex discs? I have a 1982 300sd and have two issues I am trying to work out. One is the clunk, clunk, clunk in park with engine running. I figure from other posts is may be flex discs, center driveshaft support bearing, transmission mount or broken exhaust hanger.

The second is the clunk, clunk clunk durning downshift which is most likely a vacuum problem with the T fitting going to the modulator.

I would like to be educated on the flex discs and their role in all of this and where I can inspect them myself and what to look for.

Thanks.
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  #2  
Old 12-01-2004, 03:59 PM
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They are at each end of the driveshaft. They have through bolts that fasten to the driveshaft and either the transmission or rear end. Inspect visually for deterioration of the elastomer.
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  #3  
Old 12-01-2004, 06:25 PM
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Quote:
..what are flex discs?


They're what I used to have in my back before I raced Mcycles. And crashed a lot.
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1984 300D Turbo - 4-speed manual conversion, mid-level resto

1983 300D - parts car

1979 300TD Auto - Parts car.

1985 300D Auto - Wrecked/Parts.


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  #4  
Old 12-01-2004, 07:17 PM
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They are used to transmit rotation forces through two shafts that are not in exact alignment and what alignment is there is somewhat variable. There are various other means of achieving this.
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  #5  
Old 12-01-2004, 07:31 PM
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They are basicly a dark colored rubber and fiber-impregnated device used as a semi-flexible coupling between the tranny/driveline and driveline/rear diff. They are also used as driveline vibration absorbers.

What to look for is cracks on any point of them, bolt shanks that look like they are coming out of the rubber, and any soft spots.
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  #6  
Old 12-01-2004, 07:45 PM
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Here is a pic of one that is worn out.
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  #7  
Old 12-01-2004, 10:11 PM
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Quote:
Originally Posted by engatwork
Here is a pic of one that is worn out.

Jim, that one still has a few miles left in it........











......riding in the back of the trash truck on the way to the dump.
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  #8  
Old 12-02-2004, 07:07 AM
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just got my front flex disc and driveshaft carrier support unit in the mail. buddy said if the front is dead, it would be best to replace both flex discs while its down. but the rear looks OK? I know in a perfect world yes that would be good but do you guys normally replace them both at the same time?

how much of a PITA is changing the front flex and carrier? how long should i plan for?

also where to get a good used driveshaft incase my universal joint is worn out?


Thanks,

sorry im rambling, im not awake yet.
its a 240D manual
Joel
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