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#1
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A few questions for you Veg oil people
I have been working on a design for a kit to convert my 240. I plan to use a coolant heated filter, hose in hose fuel/coolant line, heat exchanger in the veg tank, and two 3 port fuel valves. I am also planning to use the fattywagons injection line heater for an extra heat boost before injection.
I am wondering if it is a good idea to have each valve switched independently. With independent control I should be able to purge the system with out the residual fuel or oil in the system being returned to the wrong tank. Also should I add an extra pump to the veg oil supply line, or will the stock lift pump be enough? Should I consider adding a 12V fuel line heater to the mix as well? The coldest temps around here are 0 degrees F. I am considering using a 110V heater in the tank to keep it warm over night. Thank you for your advice. I've attached a lame schematic drawn in MS Paint.
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1979 240D- 316K miles - VGT Turbo, Intercooler, Stick Shift, Many Other Mods - Daily Driver 1982 300SD - 232K miles - Wife's Daily Driver 1986 560SL - Wife's red speed machine Last edited by bgkast; 01-13-2006 at 12:40 AM. |
#2
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I ran wvo in my main tank and raped coper tubing around my top radiator
hose no valves just wvo the lift pump never gave me a problem.Did this for about 50k miles Best regards, Josh |
#3
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I thought about using a heating pad in the winter on the tank but I moved
and it doesn't get much colder than 45 were I am now Josh |
#4
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one thing i think you should add is a vegtherm rightbefore the IP as well. You can make a glow plug vegheater here is a link on how to make one it will make the oil 110-200F before it goes to the engine.
http://smallglowplugheater.blogspot.com/2005/12/small-glow-plug-heater.html
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Current: 05 E320 CDI 07 GL320 CDI 08 Sprinter 05 Dodge Cummins 01 Dodge Cummins Previous 2004 E55 AMG 2002 C32 AMG (#2) 1995 E300 1978 300D 1987 300D 2002 C32 AMG(blown motor :[ 1981 300SD 1983 300SD 1987 300SDL 2002 Jetta TDI 1996 S420 1995 S500 1993 190E 2.6 1992 190E 2.3 1985 190E 2.3 5-Speed |
#5
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I would go here and get in on the group buy for the flate plate heat exchanger
http://biodiesel.infopop.cc/groupee/forums/a/frm/f/159605551 I doubt you would need an extra pump most of the "kits" dont include them, as far as switching I would wire them together any cross contamination would be small and negligible from switchover. I run a Frybrid setup if you goto http://www.frybrid.com/manual.htm the install manual with diagrams and MB specific tips... In my opinion the process is simple and the frybrid design is a good one the kits just too pricey for what it is Zack Last edited by Zackb911; 01-13-2006 at 07:50 AM. |
#6
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I would
agree with Zack, Frybrid is probably the source of the best information.
FWIW, I live in a very cold climate and wanted to minimize the warm-up time. My setup includes a 14 gal wvo tank in the trunk with all HIH reverse flow (supply & return), through the cabin (in the floor pan wire chase), circular HE in the tank with the fuel pickup in the center. Also in the trunk are a 20' circular HIH HE, heated Frybrid filter and a facet pump. I tee'd the supply and return lines and joined them in the engine compartment. When engine is up to temp I switch on the facet which circulates the wvo within all (60 + ft) of HIH. Usually only takes a mile or so of travel before the wvo temp gauge at the IP indicates 160-170; then I hit the changeover switch. How you set yours up depends alot on where you are and what kind of ambient temps you are dealing with. Good luck, Jim
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2005 C240 4matic wagon (daily driver) 87 190D - 225K (on loan) 85 190D - 312K (on loan) 2011 Subaru Legacy AWD (Wife's) |
#7
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Thanks for all of the information.
I was thinking I would route the lines through the trunk drain holes in the trunk and under the car. I want to avoid drilling big holes as much as I can. I think I will use foam pipe insulation around all of the lines. Do any of you think that this will be a problem? Any other routing paths I should consider?
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1979 240D- 316K miles - VGT Turbo, Intercooler, Stick Shift, Many Other Mods - Daily Driver 1982 300SD - 232K miles - Wife's Daily Driver 1986 560SL - Wife's red speed machine |
#8
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I had
also planned to route the lines under the car but there is alot to avoid (suspension, exhaust, driveline). routing through the cabin only required four 1" holes. My inner (fuel line) is aluminum, so the HIH is very easy to work with, I fed it through, a foot or so at a time, from the rear to the front. Did both supply and return in about two hours. It is out of sight and, more importantly, out of danger.
Jim
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2005 C240 4matic wagon (daily driver) 87 190D - 225K (on loan) 85 190D - 312K (on loan) 2011 Subaru Legacy AWD (Wife's) |
#9
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Quote:
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Andrew '04 Jetta TDI Wagon ![]() '82 300TD ~ Winnie ~ Sold '77 300D ~ Sold
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