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  #16  
Old 05-22-2007, 02:28 PM
John Holmes III
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Originally Posted by Douglas.Sherida View Post
I.

If you've never adjusted valves before (i.e. never owned an air cooled VW), you're in for a treat Just try to be patient, have a beer, keep your cool and keep adjusting them until the .1 and .35 feeler gauges slip through but the next biggest ones don't.

.
That brought back some warm memories. Saturday afternoon.... changing all three quarts oil, adjusting the valves, setting the points, and adjusting the drum brakes on my trusty VW bug.

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  #17  
Old 05-22-2007, 02:35 PM
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Lemur - I feel your pain.

I worked as a machininst after HS for a year. Once I left a chuck key in a Bridgeport mill that was at about face level. Needless to say, I never made that mistake again.

Id like to think the more us newbies work on our cars, the more we can sense 'I really shouldnt do this ' and then obey that urge and stop and take a few steps back. But theres only one way to learn...
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  #18  
Old 05-22-2007, 02:57 PM
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Originally Posted by John Holmes III View Post
That brought back some warm memories. Saturday afternoon.... changing all three quarts oil, adjusting the valves, setting the points, and adjusting the drum brakes on my trusty VW bug.
Heh, or getting 3 of your buddies to lift the car over the engine when it came time to rebuild? Or better yet explaining to the office even though you are sitting on a mil crate that you ARE buckled up. Ah those were the days.

Bug was the only car that ever got me laid and the only car that would consistently get waves and thumbs up.
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  #19  
Old 05-22-2007, 03:28 PM
John Holmes III
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Originally Posted by winmutt View Post
Heh, or getting 3 of your buddies to lift the car over the engine when it came time to rebuild? Or better yet explaining to the office even though you are sitting on a mil crate that you ARE buckled up. Ah those were the days.

Bug was the only car that ever got me laid and the only car that would consistently get waves and thumbs up.
I hear you. It's like driving a Ford Model A years ago, everyone knew someone who had one, and they bring back great memories.

I remember going over to a friends apartment once, and with the help of four others, turing his bug sideways in his parking space. I can still remember him yelling out of the front door: Get away from my bug.

I'm married now, but I remember how dudettes used to really dig air cooled VW's.

I also remember having the fan come apart one day, and while I was on the side of the road, a dreadlocked Rastafari looking dude pulled up and said he had a spare generator and fan at home I could have for twenty bucks. I rode a couple of miles up to his house in his VW bus that smelled like a Cheech and Chong movie, gave him the last $20.00 I had, and changed it on the side of the road after he gave me a ride back. Those were the days....
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  #20  
Old 05-22-2007, 06:39 PM
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Originally Posted by John Holmes III View Post
I hear you. It's like driving a Ford Model A years ago, everyone knew someone who had one, and they bring back great memories.

I remember going over to a friends apartment once, and with the help of four others, turing his bug sideways in his parking space. I can still remember him yelling out of the front door: Get away from my bug.

I'm married now, but I remember how dudettes used to really dig air cooled VW's.

I also remember having the fan come apart one day, and while I was on the side of the road, a dreadlocked Rastafari looking dude pulled up and said he had a spare generator and fan at home I could have for twenty bucks. I rode a couple of miles up to his house in his VW bus that smelled like a Cheech and Chong movie, gave him the last $20.00 I had, and changed it on the side of the road after he gave me a ride back. Those were the days....
Been there done all that.

One of the things I love about my 123 wagons is the similarity to the old VWs. They were designed to be maintained and repaired, not thrown away.

FWIW, I still have my 1956 Beetle and 1958 Bus. They are both potential show cars, but I never drive either of them. My current employment status does not permit me the luxury of "pleasure cars" but my wife won't let me get rid of them.

If you ever think your diesel MB is slow and the lights aren't bright , try driving a 34 hp 6V "car". Top rated speed when new was 68 mph.
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  #21  
Old 05-22-2007, 09:51 PM
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Originally Posted by lemur View Post
By the way, thanks, junqueyardjim, for the tip on using the two screws to bump the engine--it works great. The engine did, however, start once while doing this (without glowplugs!), but I was ready for it that time.
When doing this, wire the "stop lever" in the stop postition. This cuts off the fuel to the injectors and will prevent the engine from starting.

Dave
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  #22  
Old 05-22-2007, 10:06 PM
John Holmes III
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Originally Posted by Douglas.Sherida View Post
Been there done all that.

One of the things I love about my 123 wagons is the similarity to the old VWs. They were designed to be maintained and repaired, not thrown away.

FWIW, I still have my 1956 Beetle and 1958 Bus. They are both potential show cars, but I never drive either of them. My current employment status does not permit me the luxury of "pleasure cars" but my wife won't let me get rid of them.

If you ever think your diesel MB is slow and the lights aren't bright , try driving a 34 hp 6V "car". Top rated speed when new was 68 mph.
Glad to hear you still have the '56 and the '58 Bus. They have a pretty good following nowadays, though I imagine getting NOS parts and parts not made in Mexico or Brazil is quite a challenge.

I guess I'm waxing nostalgic today because my dad found the rear axle nut removal tool that you hit with a sledgehammer the other day in his garage. I remember buying it to do the rear brakes twenty years ago.
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  #23  
Old 05-23-2007, 04:23 PM
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1982 300d turbo diesel
 
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Originally Posted by vstech View Post
hey, how about this? the valves need adjustment at 15K right?
would not this be an ideal time to INSPECT the glow plugs?
perhaps it would be easier to turn over the motor with them out? no compression this way... and no WAY for it to start with them out.
just a thought.

oh, and the leaking is probably caused by the PC rings being loose. you can TRY to tighten them up by torquing the injectors a little, but you may have to pull the injectors themselves and tighten the rings with a home made tool. (do you have a bench grinder?
John
PC rings? Where are these, exactly? I don't have a bench grinder, but I have a good dremel--would that work? How would I make a home made tool? I suppose I could buy a cheap Harbor Freight bench grinder if I had to.
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  #24  
Old 05-23-2007, 04:30 PM
lemur's Avatar
1982 300d turbo diesel
 
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Originally Posted by TheDon View Post
congrats.. your a diesel owner now.. We all have had one of those moments.. mine was diesel fuel splurting all over me
I've had more than one of these moments lately. In addition to the fiasco described in this thread: I forgot to reinstall the oil pressure line to the back of the instrument cluster and had oil squirt all over me and the interior when I started the car; When I yanked one of the injector return lines off, I splashed diesel in my eye.

By the way, I'd still like to know how much it costs to have the injectors serviced--does anyone know?
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  #25  
Old 05-23-2007, 04:33 PM
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1982 300d turbo diesel
 
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Originally Posted by dmorrison View Post
When doing this, wire the "stop lever" in the stop postition. This cuts off the fuel to the injectors and will prevent the engine from starting.

Dave
Thanks, that's a good idea. I'll do that next time...
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  #26  
Old 05-23-2007, 04:38 PM
lemur's Avatar
1982 300d turbo diesel
 
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Originally Posted by John Holmes III View Post
That brought back some warm memories. Saturday afternoon.... changing all three quarts oil, adjusting the valves, setting the points, and adjusting the drum brakes on my trusty VW bug.
I used to drive a '78 super beetle, but I never attempted to work on it. Honestly, I just kind of ran it into the ground. I left it parked in front of my house for a while and I guess one of the neighbors called the city to tow it away. The car needed so much work, I just let the city keep it. I really wish I hadn't done that.
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  #27  
Old 05-23-2007, 04:57 PM
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Originally Posted by lemur View Post
By the way, I'd still like to know how much it costs to have the injectors serviced--does anyone know?
Lemur,

I just got my injectors serviced for $30 a piece. That does not include the nozzles I gave them.

dd
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  #28  
Old 05-23-2007, 04:59 PM
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Originally Posted by lemur View Post
PC rings? Where are these, exactly? I don't have a bench grinder, but I have a good dremel--would that work? How would I make a home made tool? I suppose I could buy a cheap Harbor Freight bench grinder if I had to.
when you remove the injectors, the part of the head that they were screwed into are the Prechamber Rings. they are installed with a tool that equates to a HUGE screwdriver. a cheap 25 or 30mm socket with two sides ground off, so the middle part would fit into the slots of the PC rings would work. not sure if it could be done with a dremel tool, but I don't see why not.
John
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  #29  
Old 05-23-2007, 05:11 PM
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1982 300d turbo diesel
 
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Originally Posted by dieseldan44 View Post
Lemur,

I just got my injectors serviced for $30 a piece. That does not include the nozzles I gave them.

dd
Ok, not too bad. So, I suppose this included ultra sonic cleaning, balancing, shimming, and pop testing? Did you put Bosio nozzles in them, by chance?
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  #30  
Old 05-23-2007, 05:13 PM
lemur's Avatar
1982 300d turbo diesel
 
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Originally Posted by vstech View Post
when you remove the injectors, the part of the head that they were screwed into are the Prechamber Rings. they are installed with a tool that equates to a HUGE screwdriver. a cheap 25 or 30mm socket with two sides ground off, so the middle part would fit into the slots of the PC rings would work. not sure if it could be done with a dremel tool, but I don't see why not.
John
Ok, I'll look into that. Thanks for the info.

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