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  #1  
Old 08-01-2007, 11:47 PM
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overclocking a compressor for garage

Has anyone overclocked their garage air compressor, by regearing it? My idea was to put a larger wheel on the motor, and a smaller wheel on the compressor itself.
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Old 08-01-2007, 11:54 PM
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Depending on how much you increase the speed, the compressor should be able to take the abuse.

Your problem will be horsepower. If you use your existing motor, you'll burn it out in short order because it's not strong enough to reach operating speed with the new loading. In the process of burning it out, you'll trip your circuit breakers several times due to overcurrent demand by the motor.

If you go with a larger motor, you've got the associated problems of providing sufficient amperage to it with your existing circuits.
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Old 08-01-2007, 11:58 PM
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Any ideas on safe percentage increases for the compressor and motor?

I read on one website where a guy SWITCHED the two pulleys. Tested it and it filled his tank in some unbelievable time, at something like 19cfm.

Bet his motor is toast soon, though.
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Old 08-02-2007, 12:08 AM
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Mine has a rather heavy wheel on the compressor, with integral fan blades. I'm sure that it acts as somewhat of a flywheel.

But I did install a somewhat larger pulley on the motor, and have had absolutely no problems with it. The motor was wired for 110 when I got it, but I rewired it for 220 before even turning it on. I didn't have a big enough 110 outlet anyway.

There is no sluggishness upon startup, and it doesn't seem to be straining at all. And it hasn't tripped the breaker once.
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Old 08-02-2007, 12:18 AM
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Any idea on the size increase? Twice as big, 25% bigger, etc?
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Old 08-02-2007, 12:20 AM
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Any idea on the size increase? Twice as big, 25% bigger, etc?
25% would be pushing it.............
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Old 08-02-2007, 12:26 AM
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I was thinking a little increase on the motor and a little decrease on the compressor would increase the cfm, but produce little extra wear on either one.
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Old 08-02-2007, 12:38 AM
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I was thinking a little increase on the motor and a little decrease on the compressor would increase the cfm, but produce little extra wear on either one.
..........nothing is for free..........or the manufacturer would have already done it............
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Old 08-02-2007, 01:31 AM
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Originally Posted by dunl View Post
Has anyone overclocked their garage air compressor, by regearing it? My idea was to put a larger wheel on the motor, and a smaller wheel on the compressor itself.
Why? CFM is horsepower. Your electric motor makes given horsepower to drive the compressor that produces given CFM. If you need more CFM you need a more powerfull compressor.
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Old 08-02-2007, 01:36 AM
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Is it a diesel compressor?
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Old 08-02-2007, 02:13 AM
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Is it a diesel compressor?
No, it's not.
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Old 08-02-2007, 02:21 AM
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Why? CFM is horsepower. Your electric motor makes given horsepower to drive the compressor that produces given CFM. If you need more CFM you need a more powerfull compressor.
CFM is cubic feet per minute, right? And a minute is a timed quantity. So if I can increase the speed of the cubic feet of air being delivered, it will not produce more air, just the rate at which it is being delivered...or cfm.....right?
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Old 08-02-2007, 02:26 AM
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it will not produce more air, just the rate at which it is being delivered
Um, more air = higher rate of air being moved....
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Old 08-02-2007, 02:36 AM
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Um, more air = higher rate of air being moved....

Right. Maybe I'm missing something, or not explaining myself. Each cycle of the compressor produces a certain volume of air. I can't increase the volume of air produced each cycle, but I should be able to increase the speed of each cycle....produce more volume in a shorter time, right?
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Old 08-02-2007, 08:41 AM
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Right. Maybe I'm missing something, or not explaining myself. Each cycle of the compressor produces a certain volume of air. I can't increase the volume of air produced each cycle, but I should be able to increase the speed of each cycle....produce more volume in a shorter time, right?
It's similar to the argument of a vehicle changing from 60 mph to 80 mph. Same vehicle. Same road. But, you need 2.35X the horsepower to push the vehicle through the air at 80mph when compared to 60 mph.

Same thing with the compressor. If you want to move more air (increase the rate of delivery), you need more horsepower to do it.

Nothing is free.
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