Parts Catalog Accessories Catalog How To Articles Tech Forums
Call Pelican Parts at 888-280-7799
Shopping Cart Cart | Project List | Order Status | Help



Go Back   PeachParts Mercedes-Benz Forum > Mercedes-Benz Tech Information and Support > Diesel Discussion

 
 
LinkBack Thread Tools Display Modes
Prev Previous Post   Next Post Next
  #1  
Old 07-28-2008, 02:34 AM
Registered User
 
Join Date: Jul 2007
Posts: 517
Writeup: W124 300D Turbo Strut replacement

Hi folks,

Following a few writeups here on the forum, I changed out my front struts. Much simpler than i thought, and no, the evil spring did not come out and bite me. Dont worry folks, the lower control arm does not pivot far enough down to allow the spring to fly off and kill you. If you want, you could always buy two sections of half inch pipe with female unions and thread it up through the spring like a bangalore torpedo!

Step 1: loosen the lugnuts
Step 2: set the e-brake, chock the rear tires.
Step 3: At top of strut inside engine bay, loosen center nut w/ 22mm combo wrench and 7mm hex key socket. Loosen 10mm nuts as well (3 of them). See picture #1
Step 4: Jack up by the center cross member at center.
Step 5: Place jack stands on either side of the jack for stability. Lower the jack and allow car to rest on stands. Remove the tire
Step 6: Move jack underneath lower ball joint. Jack up until the LCA begins to rise a little. Not too much because the car will lift off the jackstands.
Step 7: Using a 19mm socket and a 3"-ish extension, loosen the front nut. See picture #2
Step 8: Using a 19mm socket, loosen the rear nut. See picture #3
Step 9: Using a 19mm combo wrench and 19mm socket (no extension), loosen top nut. Sorry, no picture.
Step 10: Remove all the lines connected to the plastic piece that's connected to the lower part of the strut. See picture #4.
Step 11: Finish unbolting the nuts in Step 3
Step 12: Finish unbolting the nuts in Step 7 through 9
Step 13: Slowly lower the jack until the LCA is at neutral position. There should be a little tension on the jack and ball joint---enough to make sure it does not move.
Step 14: pull down on the strut mount and the strut should compress easily---at least mine did. Move to the side.
Step 15: Push the strut towards the spring. One of my struts was on there really good, so I gave it a whack with a rubber mallet. Don't hit the plastic part that holds those lines. You'll need them

Reassembly
Step 1: Remove the plastic line holder piece by pressing down on the two tabs and pushing it through. Put that piece on your new strut
Step 2: Put the rubber snubber (as I've heard these things called) onto the strut. Make sure the notches are facing upwards. Put the accordian-like shock rubber protective sleeve over it.
Step 3: Take the strut mount and push it up into the strut cup. Lightly secure with the three nuts. Of note, on the driver's side, there is a harness. Make sure to secure that one on too.
Step 4: Put the strut shaft through the strut mount and re-align the strut into place. Lightly thread on the two nuts and the nut/bolt combo. Make sure everything is aligned perfectly and then tighten down the lower nuts only.
Step 5: Push the lines back on
Step 6: Install tires and lower car
Step 7: Now that the car is resting on the tires, tighten down the upper nut and the three 10mm bolts

Sorry, I dont have torque specs. Request: someone please add them to this thread. I tightened just enough because I am having my mech put the new springs in next week.

A few notes:

- The bolts have blue loctite on them. I found them to be quite a bear to get off. I used leverage with an extension cheater bar and two came off with a bit of muscle. I learned my lesson and used a propane torch with some PB Blaster. What I did was torched them for about a good minute or two, let it cool, and then sprayed it with PBB. Then I *tightened* the bolts to break the loctite bond and then reversed and removed. Only 1 did not succumb to this method One stubborn one took two more cycles of the heat and PBB treatment

- I installed Bilstein HDs. They come with new bolts + nut/bolt combo and the top nut. Nice touch.
Attached Thumbnails
Click image for larger version

Name:	top.jpg
Views:	5512
Size:	73.0 KB
ID:	57538   Click image for larger version

Name:	front pass bolt.jpg
Views:	2261
Size:	52.7 KB
ID:	57539   Click image for larger version

Name:	rear-pass-bolt.jpg
Views:	2097
Size:	52.6 KB
ID:	57540   Click image for larger version

Name:	unclip.jpg
Views:	1787
Size:	57.5 KB
ID:	57541  
Reply With Quote
 

Bookmarks


Posting Rules
You may not post new threads
You may not post replies
You may not post attachments
You may not edit your posts

BB code is On
Smilies are On
[IMG] code is On
HTML code is On
Trackbacks are On
Pingbacks are On
Refbacks are On




All times are GMT -4. The time now is 07:47 PM.


Powered by vBulletin® Version 3.8.7
Copyright ©2000 - 2025, vBulletin Solutions, Inc.
Search Engine Optimization by vBSEO 3.6.0
Copyright 2024 Pelican Parts, LLC - Posts may be archived for display on the Peach Parts or Pelican Parts Website -    DMCA Registered Agent Contact Page