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  #1  
Old 07-02-2010, 08:40 PM
dieseldan44's Avatar
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Location: Boston
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Question Rebooting W123 Axles

I've read lots of threads about this, and I'm more confused than ever. I have cracked, but not split, axle boots on the '85 that are doing just fine. I want to re-boot my OE axles as part of a rear suspension rebuild.

I read through the FSM, and Ive seen this: http://boostnbenz.1baddsm.com/DIY/CVboots/

I've also seen this guy:
http://www.youtube.com/swf/l.swf?swf...odules=1&hqt=1

I dont have a 10 ton press, and I certainly don't have the tools talked about in the FSM. But I have seen accounts of just putting new boots on with grease (or oil).

Whats the best solution here? Just reboot if they are doing fine?

If I take the axles to a good Benz indy will they reboot them for less than rebuilds cost?

DieselGiant goes for the Flexx Gun...http://www.dieselgiant.com/mercedesaxleshaftbootreplace.htm

Thanks for the direction...
dd

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'85 300D, 'Lance',250k, ... winter beater (100k on franken-Frybrid 3 Valve Kit)
'82 300D, 'Tex', 228k body / 170k engine ... summer car
'83 300TD Cali Wagon 210k, wife's car

Last edited by dieseldan44; 07-02-2010 at 08:52 PM.
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  #2  
Old 07-02-2010, 09:19 PM
dieseldan44's Avatar
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Flexx Boot Axle Repair Using Cone

Although sprawled, this thread has the answers:

- Dorman Boots (PN in thread)
- Autozone clamps, Autozone clamp tool
- installation funnel from Astoria
- Gear oil to refill each boot

I think I spent 5x time searching and reading than it will take to do the job...I hope.
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-------------------------------
'85 300D, 'Lance',250k, ... winter beater (100k on franken-Frybrid 3 Valve Kit)
'82 300D, 'Tex', 228k body / 170k engine ... summer car
'83 300TD Cali Wagon 210k, wife's car
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  #3  
Old 07-03-2010, 05:50 AM
t walgamuth's Avatar
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Join Date: Apr 2005
Location: Lafayette Indiana
Posts: 38,638
The boots are very thick. Surface checking would not worry me. I never do anything about them until they start leaking, then I change the whole half shaft.

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[SIGPIC] Diesel loving autocrossing grandpa Architect. 08 Dodge 3/4 ton with Cummins & six speed; I have had about 35 benzes. I have a 39 Studebaker Coupe Express pickup in which I have had installed a 617 turbo and a five speed manual.[SIGPIC]

..I also have a 427 Cobra replica with an aluminum chassis.
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