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-   -   Transmission Problem & Fix (http://www.peachparts.com/shopforum/diesel-discussion/301813-transmission-problem-fix.html)

greazzer 07-12-2011 06:04 PM

Transmission Problem & Fix
 
2 Attachment(s)
While driving home, doing at least 70 mph, my transmission went out. Nothing, nada, ziltch. Got a tow home.

Most folks said the trans was just shot.

I got a call late night from one of the moderators of the forum who told me to look at the end of the transmission and a possible loose nut.

That was it!!!

The nut came loose and the drive-shaft shifted backward.

When I started to take the thing apart, you could rattle the nut around with your finger.
The splined yoke is shot.
The nut is shot.
While taking it apart, the flex disks were on their last leg also.
As for safety issues, 2 out of six bolts were very loose, one was missing, and one was almost cut in half.

So, if your ever driving along and your transmission goes out completely, take a look at the back of your transmission for this nut and the splined yoke.
The moderator is my hero of the month as I was starting the process to yank the transmission!
Does anyone know the technical name for this part and nut?
Does anyone have a good one for sale with the nut?
I understand the nut is upgraded so you don't have to buy the special MB socket.

rs899 07-12-2011 08:24 PM

You need to tell us what car and transmission as there are several yokes.

sixto 07-12-2011 08:56 PM

A moderator called you? How's that for service? :D

Sixto
87 300D

greazzer 07-12-2011 09:08 PM

Sorry --

The car is a 1985 MB, 300D Turbo, W123.133, Engine is a OM617-952, Trans is 722.XXX (not sure exactly).

1980-300D(bio) 07-12-2011 11:13 PM

Quote:

Originally Posted by greazzer (Post 2750714)
Sorry --

The car is a 1985 MB, 300D Turbo, W123.133, Engine is a OM617-952, Trans is 722.XXX (not sure exactly).

does have 6 bolts in the pan? what color is the modulator?

Stretch 07-13-2011 12:54 AM

I bet it will be a 722.303 or a 722.315 - probably the last one. To check this, look down the side of the gearbox casing just above the oil pan on the right hand side of the car.

With regards to the nut - I spoke with the dealer yesterday about one and they said there is only one number for the nut. So it doesn't seem as though it has been upgraded officially. I'm getting in touch with a transmission rebuilder today to see if it is an unofficial mod!

EDIT:-

I just spoke with the transmission builder and the nut is used for newer transmissions too - it is a 12 sided nut. It costs 3,40 euro excluding taxes over here.

greazzer 07-13-2011 07:25 AM

more info please
 
Hey Army, et al

Did you get the part number on that nut ? Can one get this in the USA? Also, I am pretty sure my transmission is 722.315. That was stock for this car. As for the pan, yes, it has 6 bolts, 3 on each side of the pan. Please let me know. Thanks !!!!

Stretch 07-13-2011 11:26 AM

Quote:

Originally Posted by greazzer (Post 2750876)
Hey Army, et al

Did you get the part number on that nut ? Can one get this in the USA? Also, I am pretty sure my transmission is 722.315. That was stock for this car. As for the pan, yes, it has 6 bolts, 3 on each side of the pan. Please let me know. Thanks !!!!

Sorry I don't have a MB part number as yet 'cos they've told me that that one has the stooopid 2 pin set up which would mean I'd have to buy (yet another) special tool => or spend yet more time making one.

I've gone for the after market version.

You can see it on the second page of this pdf file number 798

http://www.ganzeboom.net/images1/ganzeboom/parts/Mercedes/722.0,%20722.1,%20722.2.pdf

EDIT:-

I'm sure it will be cheaper and more widely available (perversely) in America than it is in Europe!

Ask the sponsors of this site. I'm sure they can get one. If not do an internet search for "Mercedes 722.3 parts" you'll get several possibilities - even ebay if you can be bothered to search through all the junk to find it.

whunter 07-13-2011 12:54 PM

Answer
 
Quote:

Originally Posted by greazzer (Post 2750622)
While driving home, doing at least 70 mph, my transmission went out. Nothing, nada, ziltch. Got a tow home.

Most folks said the trans was just shot.

I got a call late night from one of the moderators of the forum who told me to look at the end of the transmission and a possible loose nut.

That was it!!!

The nut came loose and the drive-shaft shifted backward.

When I started to take the thing apart, you could rattle the nut around with your finger.
The splined yoke is shot.
The nut is shot.
While taking it apart, the flex disks were on their last leg also.
As for safety issues, 2 out of six bolts were very loose, one was missing, and one was almost cut in half.

So, if your ever driving along and your transmission goes out completely, take a look at the back of your transmission for this nut and the splined yoke.
The moderator is my hero of the month as I was starting the process to yank the transmission!
Does anyone know the technical name for this part and nut?
Does anyone have a good one for sale with the nut?
I understand the nut is upgraded so you don't have to buy the special MB socket.

I was happy to help you. :D

Attention, EPC has a typographical error on the upgraded 722.xxx transmission output flange part number...
The correct available part is.


Output flange, 722.3/4 transmission
MB# 202 272 00 45

http://www.pelicanparts.com/cgi-bin/ksearch/pel_search.cgi?SUPERCAT_FLAG=Y&make=&please_wait=N&forumid=&threadid=&command=DWsearch&description=2 02+272+00+45&I1.x=12&I1.y=11
722.xxx transmission output flange 90 MM.
Application list: 722.300, 301, 303, 304, 306, 307, 308, 309, 315, 319, 320, 322, 351, 358, 400, 401, 403, 404, 405, 406, 407, 408, 409,410, 411, 413, 414, 415, 416, 417, 418, 420, 421, 422, 423, 425, 426, 427, 428, 431, 434, 435, 438, 440, 441, 442, 443


Nut, 722.xxx transmission output flange
MB# 123 990 00 60

http://www.pelicanparts.com/cgi-bin/ksearch/pel_search.cgi?SUPERCAT_FLAG=Y&make=&please_wait=N&forumid=&threadid=&command=DWsearch&description=1 23+990+00+60&I1.x=10&I1.y=5



.
http://i21.photobucket.com/albums/b2...ve_1_yqmaf.jpg
http://i21.photobucket.com/albums/b2...ve_2_yqmaf.jpg


.

greazzer 07-22-2011 08:06 PM

New Parts and the Car is up-and-running
 
5 Attachment(s)
After 3 weeks, all parts arrived. I got 2 flex disk kits, transmission output flange & nut, and new driveshaft (upgraded/modified as it now has grease fittings.) Here are some pictures. For almost $650.00, it runs silky smooth now. Not sure I got the flex disks on correctly. The bolts and nuts were odd, needed 6 point hex and a lot of muscle to tighten. I guess they were designed to go on with a lot of torque so that they would not loosen? I doubt all 12 of the nuts - bolts were somehow screwed up in both kits.
As for the helpful moderator, again, thanks. No more walking to back and forth to work, bumming rides, and with the heat at 99F nights, this was a real life saver. Next project -- get my A/C fixed !!!

tangofox007 07-22-2011 08:14 PM

Quote:

Originally Posted by greazzer (Post 2756303)
The bolts and nuts were odd, needed 6 point hex and a lot of muscle to tighten.

That's the best kind, for sure!!!

whunter 12-19-2012 03:57 AM

Hmm
 
This looks to be the same issue.

http://www.peachparts.com/shopforum/diesel-discussion/332017-did-i-kill-my-transmission.html

.

Ozarkdude 12-19-2012 06:22 AM

Another good example of why its not a bad idea to have a car up on a lift/hoist from time to time and inspect everything.

whunter 12-19-2012 08:02 AM

FYI
 
Here is the issue again, with an odd cause..
http://www.peachparts.com/shopforum/tech-help/332084-190e-w201-does-not-move.html#post3068737


.

Govert 12-19-2012 08:07 AM

Quote:

Originally Posted by Stretch (Post 2750833)
I bet it will be a 722.303 or a 722.315 - probably the last one. To check this, look down the side of the gearbox casing just above the oil pan on the right hand side of the car.

The California-edition of the 300 D/C/TD Turbo came with a 722.4 transmission in 1985.


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