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Is the 5-speed used in campers/vans like a W123 4-speed with an extra-low first?
I'm wondering if using it in my '84 with a potential 2:47 differential would mollify it in the city.
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I'd say first would be useless in a car. I had one in a 21' Class A motorhome and rarely used first. Only used it on very steep hills when starting out.
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Hmm... would the DEEP 5 speed be a bonus if you have a 2.47 or taller rear ratio?
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I doubt it. Even if a 2.47:1 is double as high as a van (and I don't think it quite is), you'd still be looking at too low a gear. I think you'd be shifting before 10mph.
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yes, but keep in mind the manual clutch needs a tall rear, using a granny 1st gives your clutch a break, and leaves the 1:1 top gear to work on the 224!
most motorhomes have 4.1 or 556 or shorter even rear... think why 50ish is their top speed... it's not all about wind resistance! those big number rear gears limit via max RPM. |
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I think fitting under a sedan floor may be an issue.
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ive seen pics of them. i suggest searching for an image.
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any idea on the trans number?
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I doubt if you would be happy with it in any way. First, if it has a "super low", it is probably a sliding gear transmission and not the wonderful little "constant mesh" box you have in these cars. With that sliding gear in super low, the engine can so quickly reach high rpms, then you have all that inertia in the transmission and you have to delay shifting a second or two (ya really) before you can get the next gear. Like Kerry says, it's great for climbing into some mountain side camp ground, you'll not get in without it, but it would be a real pisaroo on the road in a 240D.
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Really need to run the numbers. compare the total drive ratio in first with the current rear, then do the first gear ratio with the proposed tranny and lower rear and then you can see exactly what you will get. For bumper to bumper traffic it could be good. just let it idle in first and creep along.
I would expect first to be non syncro, but the rest should be syncronized. I do not know this for fact, but it is the normal way a truck tranny is done. |
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Tranny pictures & comparisons!
309D 5-speed with granny gear:
http://www.peachparts.com/shopforum/...e-pict0303.jpg W123 5-speed: http://t2.gstatic.com/images?q=tbn:A...LAosPjffiDZAjQ 1983 300D automatic: http://www.benzworld.org/forums/atta...her-tranny.jpg Assuming that the bellhousing are the same size, it appears it would work; however, my eyes are untrained. Thoughts? |
I've driven a couple of 309d's before and those iron 711 transmissions are kind of loud. Plus I agree with 47dodge, you'd have to almost stop to get it from 2nd to 1st, or just into 1st gear from nuetral. Downshifting is kind of rough also. I think this trans would make your car feel like a truck.
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Also, I realize that I'd have to mess with the driveshaft/a donor shaft and use 240D linkages as a base for building new ones.
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I'm not sure if it's excessive wear. But they are truck transmissions and they act like a tough truck transmission. I'm just say'n.. if you like the feel of shifting a truck then this is the trans for you.
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A 20 year old ford would still shift better. These 711 trans are noisy but are built like a tank to handle heavy duty usage. The gears are not shaped like a passenger car trans gears, so shifting is clunky and requires double clutching when down shifting. I just think it wouldn't feel right in a car... Bus yes.. Car no..
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Now I'm sorry to fly in the face of popular belief but I've always been pretty impressed by the car-like qualities of the TNs - compare their driving qualities with a manual gear box of the same era and I reckon they are about the same...
...I mean if you install a gear box that was designed in the 1970s you'll end up with that 1970s feel - there's no escaping it! I actually prefer the shifting qualities of the older on the floor gear boxes than the more modern Sprinter linkages that usually spring from the dashboard tend to be really notchy and vague on the rentals that I end up having to endure. |
I would want to get measurements from the bell housing area, it may be a lot larger than the car bells. The adapter that bolts to the back of the motor may be larger in the truck/van. Also the shifter area on the van tranny looks pretty bulky to fit inside a car body.
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IDK, those pics seem to show the truck bell is the same, and the shifter is just attached to the tail piece, it should easily be removed to use a car shifter...
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the side cover looks different to me too. Perhaps an iron case 123 tranny would look more like that truck tranny. |
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http://wemakethings.net/assets/image...r-on-hoist.jpg Quote:
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...so is the TN transmission constant-mesh or sliding-gear?
Also, someone I contacted via PM raised the issue that the TN transmission was not built to handle the torque coming out of an 617.952, and would suffer premature death if mated to one. Does that sound right? I though that I remembered some camper owners upgrading to 617.952s with no reported problems. Does anyone have any thoughts one way or the other on that? |
Campers/vans (I mean X07 D and X09 D models of the TN/T1 series which were equipped with OM616/617) were equipped with two types of gearbox:
with 6,15:1 first (low) gear ratio and with 4,7:1 first (low) gear ratio |
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Really though, with the potential for distortion by cameras I'd want to see a picture of the truck and car tranny side by side. |
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I don't think that you are going to get a gear change - as in the actual feeling of the shift coupled with a smooth transition of power from the engine and an appropriate feeling of acceleration or deceleration of the vehicle like you get in your Corolla when you make the sort of DIY solution that you are suggesting. Usually these types of solution are OK / great / excellent to the person who did it because they "did it" - only they are likely not to be critical about it - only they are happy to double de-clutch or ease off on the accelerator "when it does that" etc. Now there's nothing wrong with this kind of DIY modification - Renault do it all the time - but then they sell stuff to people who will put up with their **** because it is discounted and they get the feeling that they've had a good deal... ...sorry for the French car rant (!) - Basically be realistic with what you can achieve. Do some sums to see how you think the engine will cope in all gears not just the top end calculation. |
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perhaps they are straight cut on first and reverse.
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...straight cut gears are stronger (well they should be!) I'd be surprised if they were fitted to any TN gear box though - as that would have made it a lot more specialised and expensive. These little commercial vehicles aren't meant to last as long as they do - they're not as well built as say a Unimog. I could be wrong about the TN gear boxes - I'm just going on the Ford Transit ethos => build it cheap and base it on as many high volume car parts that you can. |
Update: NUMBERS!
So it looks like a camper transmission with the 4.7:1 first gear would hit 2000 RPM at 12 MPH in first with the 2.47:1, while hitting 2000 RPM in fifth at 57 MPH (ASSUMING that 5th in the campers is 1:1). This sounds like the ideal fit! If it isn't too noisy (or if it can be silenced with sound insulation on one or both sides of the tunnel), and fits, I may start looking for a camper transmission
Oh! Would a W123 clutch fit? It would be a pain to look for a camper clutch. |
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I could be wrong but I would expect straight cut gears only if no synchromesh is used. I would expect it only in a tractor or a race car.
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I think it's a 10 spline input shaft. You should be fine with a w123 616/617 clutch. |
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