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  #1  
Old 02-17-2013, 08:48 PM
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davidlee
 
Join Date: Mar 2012
Location: Portland OR
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What does the beginning of vacuum pump failure sound like on a 603?

heard a vibrating sound coming from under the hood, (Yes i have a Diesel HAHA) I could trace it to the front of the engine but farther then that I cant tell, its a 87 300D, it only makes the sound a a idle, if I sped on the GO pedal it goes away, Its not a vibration I can feel per say, Its more of a sound I can hear even in the cabin.
I have heard the horror stories of 61X engines and the way the pumps fail, dropping the ball bearings into the timing chain area and then causing full destruction. is it the same thing on the 60x engines? the car doesn't show any signs that I can tell of having vacuum issues. good brakes, instant shut down. I dont know if this is a serious issue?

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  #2  
Old 02-17-2013, 10:00 PM
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I felt no vibration and heard no noises prior to my pump failure that shattered the valve cover/cam...
noise, pull the belt tensioner and the VP, and figure out what's causing it.
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John HAUL AWAY, OR CRUSHED CARS!!! HELP ME keep the cars out of the crusher! A/C Thread
"as I ride with my a/c on... I have fond memories of sweaty oily saturdays and spewing R12 into the air. THANKS for all you do!

My drivers:
1987 190D 2.5Turbo
1987 560SL convertible
1987 190D 2.5-5SPEED!!!

1987 300TD
2005 Dodge Sprinter 2500 158"WB
1994GMC 2500 6.5Turbo truck... I had to put the ladder somewhere!
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  #3  
Old 02-18-2013, 01:28 AM
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Are there any videos on pulling the Vac Pump on a 603?
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07 E350 sport Wife's Daily
01 E320 sport My Daily
00 C230 Kompressor Our back up (new Arrival)

87 300D Turbo my Daily for 8 yrs. Selling to neighbor

82 GMC Jimmy (K5) 6.2 Diesel (my Wheeler)
73 Roadrunner 340ci My very first car, still own it
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  #4  
Old 02-18-2013, 09:41 AM
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Join Date: Jun 2012
Location: Monroe, VA
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I agree with VSTech. I had 270,000 miles on my om 603 before I replaced the vacuum pump...and I'm glad I did. The bearings looked like they were about to fall apart. There was no discernible difference in noise before or after I changed out the pump. If yours is the old style cover (crimped on without any screws) then you should probably change it just off principle. There really seems to be no way to predict when it might fail.
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87 300D (298,000 miles and a replacement #14 head)
94 Suburban K2500 - need something to haul firewood
83 300SD (343,000 miles) (sold)
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  #5  
Old 02-18-2013, 09:45 AM
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Quote:
Originally Posted by davidlee View Post
Are there any videos on pulling the Vac Pump on a 603?
you won't need one, just pull the belt, and rotate the tensioner out of the way, then take off the hard vacuum line, then remove the bolts around the perimeter of the pump. and remove.

I find it easier to remove the tensioner all together, because every one I've pulled out was bad as well... 12mm allen socket for it.
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John HAUL AWAY, OR CRUSHED CARS!!! HELP ME keep the cars out of the crusher! A/C Thread
"as I ride with my a/c on... I have fond memories of sweaty oily saturdays and spewing R12 into the air. THANKS for all you do!

My drivers:
1987 190D 2.5Turbo
1987 560SL convertible
1987 190D 2.5-5SPEED!!!

1987 300TD
2005 Dodge Sprinter 2500 158"WB
1994GMC 2500 6.5Turbo truck... I had to put the ladder somewhere!
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  #6  
Old 02-18-2013, 09:46 AM
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easier to pull the tensioner first anyway, because if you have to rotate the engine to relieve tension from the pump ramp, the tensioner will bind on the balancer...
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John HAUL AWAY, OR CRUSHED CARS!!! HELP ME keep the cars out of the crusher! A/C Thread
"as I ride with my a/c on... I have fond memories of sweaty oily saturdays and spewing R12 into the air. THANKS for all you do!

My drivers:
1987 190D 2.5Turbo
1987 560SL convertible
1987 190D 2.5-5SPEED!!!

1987 300TD
2005 Dodge Sprinter 2500 158"WB
1994GMC 2500 6.5Turbo truck... I had to put the ladder somewhere!
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  #7  
Old 02-18-2013, 10:45 AM
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The risk of continuing to use the older design vacuum pump as the miles build is palatable. Even getting the newer design with the ball bearing retainers from a pick and pull is a better option than sticking with the older design of pump.

It is just something that should be replaced since not doing so can be very costly. It can be visualised as a potential ticking time bomb as the overall milage gets high.
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  #8  
Old 02-18-2013, 01:49 PM
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Replacing the pump is no big deal. I had to do it twice within a week not too long ago on my 300SDL, because I stripped off the head of one of the two bottom bolts torquing the pump down the first time. I removed the fan clutch, fan shroud, upper rad hose, the part of the belt tensioner that is bolted to the head. Maybe a little more work than needed, but it was a fairly easy job. There is a great sense of relief knowing that it won't explode on me at any second.

Make sure to crank the engine properly when you take it off, and put it back it on. Mainly putting it back on, you don't want to crack the pump.
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  #9  
Old 02-18-2013, 03:04 PM
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Location: Upstate South Carolina
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noise at front of engine

All that about the vacuum pump is good, but my 603, I've went through 2 belt tensioner shock obsorber. The rubber in the attachment end where it bolts to tensioner failed. Even the 1st replacement only last less than 100 miles.
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  #10  
Old 02-18-2013, 04:55 PM
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Join Date: Mar 2012
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Quote:
Originally Posted by ridgerunner View Post
All that about the vacuum pump is good, but my 603, I've went through 2 belt tensioner shock obsorber. The rubber in the attachment end where it bolts to tensioner failed. Even the 1st replacement only last less than 100 miles.
I was able to (I believe) source the noise, I noticed that my belt looked like it was shaking, then I noticed that the shock absorbers when moving quite a bit. and it sounds like that is where the noise is coming from, but while im in there I will pull the Vac pump also.
Thanks once again for all the help and suggestions.

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Live simply so others can simply live



07 E350 sport Wife's Daily
01 E320 sport My Daily
00 C230 Kompressor Our back up (new Arrival)

87 300D Turbo my Daily for 8 yrs. Selling to neighbor

82 GMC Jimmy (K5) 6.2 Diesel (my Wheeler)
73 Roadrunner 340ci My very first car, still own it
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