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  #1  
Old 05-20-2025, 01:50 PM
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Location: New Jersey
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OM642 belt rubber shavings

My 2008 ML320 has been shedding belt material. There is a slight oil leak from the intake, I’m dealing with it. Because of that, I had this black plastic intake silencer removed and fully cleaned about 500 miles ago. It had rubber shavings on it then. But it was fully cleaned, drove 500 miles, and:





The shavings are rubber. Belt doesn’t look bad, no chunks, cracks, etc.

This is what the shavings look like. Rubber fluff:



It’s an 8 rib belt. All pullies seem fine, spin ok, etc. Engine is super smooth and everything works fine. No weird movement or oscillations on the belt.

I have records, but I don’t think I’ve seen records of the tensioner. Could it be that? Any other ideas?

Thanks!

__________________
Current Diesels:
1981 240D (73K)
1982 300CD (169k)
1985 190D (169k)
1991 350SD (116k)
1991 350SD (206k)
1991 300D (228k)
2008 ML320 CDI (199k)
1996 Dodge Ram CTD (442k)
1996 Dodge Ram CTD (267k)

Past Diesels:
1983 300D (228K), 1985 300D (233K), 1993 300D 2.5T (338k), 1993 300SD (291k)
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  #2  
Old 05-20-2025, 02:49 PM
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Here's a good set of pics to do a visual on your tensioner.

https://sprinter-source.com/forums/index.php?threads/100371/

it's possible that as it wears it jutts out further and is causing the side of the belt to rub against something.
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  #3  
Old 05-20-2025, 03:41 PM
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How many miles are on it? Replace all idler pulleys and tensioner pully assy and belt by no later than 200k miles.
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  #4  
Old 05-20-2025, 11:30 PM
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Quote:
Originally Posted by 87tdwagen View Post
Here's a good set of pics to do a visual on your tensioner.

https://sprinter-source.com/forums/index.php?threads/100371/

it's possible that as it wears it jutts out further and is causing the side of the belt to rub against something.
Thanks, those are good tips!
__________________
Current Diesels:
1981 240D (73K)
1982 300CD (169k)
1985 190D (169k)
1991 350SD (116k)
1991 350SD (206k)
1991 300D (228k)
2008 ML320 CDI (199k)
1996 Dodge Ram CTD (442k)
1996 Dodge Ram CTD (267k)

Past Diesels:
1983 300D (228K), 1985 300D (233K), 1993 300D 2.5T (338k), 1993 300SD (291k)
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  #5  
Old 05-20-2025, 11:31 PM
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Location: New Jersey
Posts: 5,428
Quote:
Originally Posted by engatwork View Post
How many miles are on it? Replace all idler pulleys and tensioner pully assy and belt by no later than 200k miles.
199k, I need to look back in the records to see what has been swapped to date.
__________________
Current Diesels:
1981 240D (73K)
1982 300CD (169k)
1985 190D (169k)
1991 350SD (116k)
1991 350SD (206k)
1991 300D (228k)
2008 ML320 CDI (199k)
1996 Dodge Ram CTD (442k)
1996 Dodge Ram CTD (267k)

Past Diesels:
1983 300D (228K), 1985 300D (233K), 1993 300D 2.5T (338k), 1993 300SD (291k)
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  #6  
Old 05-21-2025, 05:03 AM
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Join Date: Dec 2009
Location: Bedfordshire UK
Posts: 544
In the second picture posted the belt appears to be running over the edge of the pulley at top of photo.
I think that is the tensioner pulley , anyway the belt should be running straight over it so either there is a fault there or further back in the belt run.
Check the alternator clutch pulley isn’t winding itself off and moving the belt over.
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  #7  
Old 05-21-2025, 07:25 AM
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Quote:
appears to be running over the edge of the pulley at top of photo.
This is sign it is time to replace the belt idler pulley(s) and tensioner pulley assembly in my opinion.

You are at mileage where it is time to replace these parts if they are original.
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Jim
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  #8  
Old 05-21-2025, 11:00 AM
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Join Date: Jan 2002
Location: New Jersey
Posts: 5,428
Quote:
Originally Posted by engatwork View Post
This is sign it is time to replace the belt idler pulley(s) and tensioner pulley assembly in my opinion.

You are at mileage where it is time to replace these parts if they are original.

Thanks. I just realized I had a photo of the tensioner from April when I was cleaning it all up.



And I’m chasing the oil leak too.


__________________
Current Diesels:
1981 240D (73K)
1982 300CD (169k)
1985 190D (169k)
1991 350SD (116k)
1991 350SD (206k)
1991 300D (228k)
2008 ML320 CDI (199k)
1996 Dodge Ram CTD (442k)
1996 Dodge Ram CTD (267k)

Past Diesels:
1983 300D (228K), 1985 300D (233K), 1993 300D 2.5T (338k), 1993 300SD (291k)
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