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Old 12-28-2005, 10:43 AM
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Join Date: Dec 2004
Posts: 64
Lightbulb Bosch Motorsports 5 Bar Fuel Pressure Regulator

For those running a Supercharger or Turbo on your stock NA engines you might want to consider this...

Even after my recent installation of a Piggy-back ECU (see previous thread for details) I was still running lean under WOT and heavy boost. The logical next step was to increase the fuel injector size. Finding the correct two-nozzle injector for this M104 motor with a higher flow rate proved to be difficult and if I had found larger injectors they would have been expensive. What I found was a nice, much less expensive, compromise…

Bosch Motor Sports and Neuspeed both make a 5 Bar Fuel Pressure regulator that is a direct replacement for the stock 4 bar unit commonly used on the Mercedes engines ($79 US). With 5 Bars of pressure behind the injectors they flow considerably more than with the stock 4 Bars. 5 bar is 25% more than 4 bar and so the injectors now provide a proportionally larger amount of fuel with the same firing time.

With the 5 bar FPR installed I ran the Apexi back to a –23% offset when under low throttle position conditions. (If you don't have a way to re-map your A/F ratio don't go to this 5 bar regulator, you will run way too rich at idle and under partial load conditions.) Then under heavy throttle I ramped in increasingly larger positive multiplier values to the MAFS signal all the way up to +49% at +6000 rpm. The +49% added to the apx 25% increase in flow of 5 bars over 4 bars totals about 65-75% more fuel than stock.

This FPR is typically used in Turbo kits for the Audi A4 but is a direct fit for the stock 4 Bar Bosch unit Mercedes uses.

Have fun with it!


http://www.bosch-motorsport.com/de/aktuatoren/pdf/fuel_pressure_regulators/mini50.pdf

http://www.supremepowerparts.com/category/engine/engine-neuspeed-fpr.html
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2002 E55 Stock
Sold my project car: 1993 300E (3.2L) Blower running 0.8 Bar, Re-badged E32 Kompressor, Apexi Piggyback ECU, 310cc injectors, 255LPH Walbro Fuel Pump, Water/methanol injection, Quad SS Exhaust Tips, 3" SS exhaust with high-flow Cat, 17" Monoblocks 225/45/17, Brembo BIG Brake upgrade, Euro-headlamps, clear corners, Euro-tail lamps, keyless entry, CD AMPs Subs etc...

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