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Old 11-05-2003, 11:13 PM
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Join Date: Jan 2003
Location: MA, USA
Posts: 190
Problem severity VS BMW x5

Ok,
Some of us have had our gripes with the ML. But consider the X5 - a BMW product also built in the US (in SC). This is their recall list:

A) the grommet holding the brake line to the front struts may slip out of its bracket. Consequently, the brake hose attached to the brake line may come in contact with the tire and be subject to wear and abrasion. This could cause some brake fluid leakage which would eventually illuminate the brake warning indicator light. If a loss of front brake performance occurs, the rear brake circuit will still be functional, and will be able to slow and stop the vehicle

B)On certain passenger vehicles the brake pedal arm pivot shaft could loosen from its support bracket. Eventually, the brake pedal arm could detach from the bracket, rendering the braking system ineffective, increasing the risk of a crash.

C)During assembly of the vehicle, the lower end of the upper steering spindle may not have been inserted completely into the aluminum u-joint assembly (coupling). In such a case, the fastening bolt used to secure the connection may not completely engage the spindle within the coupling. This would make it possible for the spindle to disconnect from the coupling, resulting in loss of steering capability and a possible crash

D)The engine auxiliary/cooling fan operation, including variable speed, is electronically controlled. Failure of the fan motor can cause the electrical circuitry of the fan control unit to overload and fail, causing the fan to stop operating. If this were to occur, engine overheating and subsequent engine damage could result. In addition, it is possible for the failure of the electrical circuitry to cause a fire in the fan control unit located in the front of the engine compartment.

E)The nut that secures the axial joint of the left steering tie rod to the steering gear box may have not have been tightened securely. This could lead to loosening of the nut and, initially to steering wheel play and/or misalignment, as well as noise from the steering linkage. If vehicle operation continues, the tie rod could disconnect from the steering gear box. If this were to occur, loss of steering control could result

F)The plastic collar which fits over the lower steering rack input shaft may not have been pushed down fully onto the rack at the assembly plant. As a result, there can be substantially more clearance between the steering rack and the collar than the design clearance. This could eventually result in the input shaft separating from the rack with subsequent loss of steering capability.

It makes the ML recalls (pwr steering fluid clamp) look like a bug on the windshield.

ENJOY YOUR ML!!! Expect things like batteries and light bulbs and brake pads to wear out!
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