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  #1  
Old 04-11-2006, 10:02 PM
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Ground Your Aluminum Cooling System Components!

I have noticed that more and more of my customers' radiators inlcude a ground strap. One of my most knowledgable shopowners told me today that he grounds ALL aluminum radiators and heater cores. He said that he was having heater core failures within two weeks of installation and after he grounded them, the failures stopped. Just thought I'd pass it along.
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  #2  
Old 04-11-2006, 10:06 PM
Craig
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That's strange, one normally insulates dissimilar metals to avoid setting up a galvanic reaction. Do you know what they are trying to accomplish?
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Old 04-11-2006, 10:20 PM
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yep. i agree with craig.

cant see any benefit to grounding them.

tom w
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Old 04-11-2006, 10:21 PM
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I agree. An aluminum radiator in contact with a dissimilar metal via the coolant, which is a weak electolyte, constitutes a galvanic cell.

If you "short" the dissimilar metals together, galvanic corrosion will be faster. Most radiators in my experience are electrically isolated from vehicle ground so the "short" doesn't happen.

See any basic chemistry text. The above concept is at about 300 years old.

Duke
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Old 04-11-2006, 10:56 PM
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Then how about a sacrificial anode ?


.
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Old 04-12-2006, 06:21 AM
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Quote:
Originally Posted by dkveuro
Then how about a sacrificial anode ?


.
That would be the aluminum itself, hence the failures.
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Old 04-12-2006, 07:30 AM
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Quote:
Originally Posted by Duke2.6
I agree. An aluminum radiator in contact with a dissimilar metal via the coolant, which is a weak electolyte, constitutes a galvanic cell.

If you "short" the dissimilar metals together, galvanic corrosion will be faster. Most radiators in my experience are electrically isolated from vehicle ground so the "short" doesn't happen.

See any basic chemistry text. The above concept is at about 300 years old.

Duke
The above concept is at about 300 years old. Yes, it is very well known, but why did Mercedes' engineers build the original W124 evaporator core of aluminum and copper thus assuring the failure of a part that requires the removal of the entire instrument panel to R&R?
regards,
Mark
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Old 04-12-2006, 01:08 PM
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probably because it was cheaper (than an all copper one) and they didn't consider the chemistry at the time.
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  #9  
Old 04-12-2006, 01:29 PM
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Just like the damn fuses!
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