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Old 11-09-2009, 08:39 PM
sixto's Avatar
smoke gets in your eyes
 
Join Date: Jun 2000
Location: Eastern TN
Posts: 20,851
anyone familiar with Nippondenso AC clutches?

I removed the clutch from the 10P15C compressor in my 87 300D because the coil draws about 20-amps instead of the spec 4-amps. I removed the spring plate and the pulley to find the coil has a few mm of radial play on the compressor. The coil is held on the compressor by a circlip and positioned by at least one dowel and possibly a hub centric arrangement. The coil has 3 dowel holes but I only see one dowel on the compressor. The corresponding dowel hole on the coil is elongated either from vibration wear or improper fit. The inner diameter of the coil is a few mm larger than the tapered hub on the compressor. There's no way this is a hub centric fit if this is the right coil for the comrpessor. It appears the there is enough play in the coil that it contacts the pulley. There is more scuffing on the inner surface of the coil than the outer surface, and the same corresponding degree of scuffing on the pulley surfaces. It doesn't look like 230K miles of scuffing. If there is indeed contact between the coil and the pulley it didn't happen until later in life.

Question - how much radial play should the coil have when mounted on the compressor? I would think there shouldn't be more than a hair's width but I don't see the mechanism to accomplish such a close fit with the compressor and coil pair I have.

Thanks,
Sixto
87 300D
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