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Pictorial DIY - Thermostat replacement - 1996 E320
I decided to replace the thermostat because I am having bad fuel mileage (17-18 mix 65% highway 35% city) and my engine temperature won't go over 80C and I read somewhere that a bad thermostat may be the cause.
(Before that I thought cooler engine temp is good for the engine). The job is simple for DIY rookie like me, just remove 3 10mm screws (# 1,2,3 on the pic) on the housing cover using a rachet with a long extension. That should be done on a cold engine. Unflug connector #4 else the cable will be in the way when removing the housing cover. ![]() The cover and the old thermostat may sit tight perhaps because of the gasket sticking tightly, just use a little force. The spillage is minimal, about a cup of coolant. Remove the thermostat and put the new one together with a new gasket in. Attach the cover, start the engine and check for leak. 1: new thermostat 2: base of housing 3: housing cover, displaced 4: old (bad?) thermostat. ![]() hoping for some mileage improvement.
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1996 E320 since 1/16/08, 171K miles as of Feb 2011 --------------------------------------------------------- 1989 300CE - R.I.P. Dec 29 2007 Other MBs (sold): 1992 300E-24 - 1979 350SLC - 1984 230E - 1990 300CE |
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