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  #1  
Old 07-27-2013, 08:36 PM
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Join Date: Jul 2013
Posts: 3
1983 380 SEC Fuel Relay Question

Hello,
My 380 SEC was sitting for a while. Purged all the old fuel. Replaced the fuel pump and filter. Car will not start. Added new fuel. Fuel to the fuel distributor is clean. Car has spark. Still will not start. Checked the cold start valve. 5.25 volts. Cold start valve removed and will not spray. Jumped pins 7 and 8 on the relay and Injectors click. Started car without relay and it fires with fuel from jumping the pins. Replaced original relay and car will not start. Do I need to replace the relay? Assuming its bad. Is it repairable? Is the relay why the cold start valve does not work too? Thanks.
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  #2  
Old 07-28-2013, 09:22 AM
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Join Date: Jan 2004
Location: Jacksonville, FL
Posts: 474
Yes, it generally is repairable. Open the cover and look for cold solder joints. Re-solder these with fresh solder. Lots of threads on this. Mark
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  #3  
Old 07-28-2013, 09:32 AM
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Join Date: Jan 2003
Location: Matthews, NC
Posts: 1,356
I assume you are talking about the fuel pump relay. I have repaired the fuel pump relay in my 84 500SEL by re soldering some cracked solder joints on the printed circuit board. It has been fine for the last 10+years. If you have fuel pressure to the fuel distributor when you jumper pins 7 & 8 then the car should start.
First, lets start with the cold start valve. It will only spray fuel while the starter is en gauged and the engine is below 16 deg C/61 deg F and it has fuel pressure. It gets its voltage from the start signal and its ground through thermo time switch which is located in the front of the intake manifold and close to the cold start valve. It has 2 wires. The thermo time switch will also limit the time the cold start injector will spray depending on the engine temp. I don't know your location but if the ambient temperature is above 60 deg F, the cold start valve may not come on at all.
The first test of the fuel distributor is to watch the air flow valve (big round plate just in front of the fuel distributor). Does it go down a little when you hit the starter? Let us know and we can go from there.

Paul
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84 500 SEL (307,xxx miles)
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  #4  
Old 08-16-2013, 05:32 PM
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Join Date: Jul 2013
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Hi all. Bought a new fuel relay. Still wont start unless I jump pins 7 and 8. What could it be? Thanks so much!
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  #5  
Old 08-16-2013, 05:33 PM
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Join Date: Jul 2013
Posts: 3
Fuel distributor appears to be functioning fine. Is there another relay in the car somewhere ?
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