I just got a '91, the old man heated up the spindles to get the old ball joints out (he refused to get/rent the tool). Will this weaken the metal?
Also I am kinda surprised about the head gasket. Happens on the 4cyl as well as the 6? Mine has under 100k. Will it need a new chain?
I have to fit it with another cat, otherwise should be good to go. Pretty much rebuilt the front end, new shocks/struts all around, tie rods, drag link, ball joints. Is it true that one doesn't need to take it to an MB specialist for a special alignment due to the McPherson design front end?
Had it repainted too. Very modern looking little car for its age. Inside door panels are a bit cheesy though. They make noise. Still like the diesel better.

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'02 BMW 325i
'85 300D 450k
'93 190E 2.6 170k(killed by tree)
'08 Ducati Hypermotard 1100S 6k
'06 Ducati S2R800 14k(sold)