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Old 12-27-2006, 08:18 PM
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Scott98 Scott98 is offline
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Join Date: Aug 2003
Location: Weston, FL
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10. Note the release bearing on the input shaft with the fork behind it. See Pic 9.

11. I went ahead and removed the flywheel. Note that I have already removed the pressure plate and clutch disc. Removing the flywheel is probably not necessary for removing the pilot bearing but I did anyhow. If you remove the flywheel, mark its position just like you did the driveshaft. Clean the flywheel with some sandpaper and then brake or carb cleaner. Don't clean off the mark you made with the cleaner . Note the pilot bearing sits inside part of the crank. See Pic 10.

12. You will need to put a 27mm socket on your crank pulley with a long extension that hits the floor to keep the engine from turning while you are loosening bolts on the flywheel or pressure plate. See Pic 11.

13. You will need to rent a pilot bearing removal tool. I got mine at Autozone. You will also need to rent a slide hammer which attaches to the end of the tool. Note that the pilot bearing has a cover on it which will be removed first. See Pic 12.
Attached Thumbnails
How to replace a clutch in a 240D - Pictorial-clutch9.jpg   How to replace a clutch in a 240D - Pictorial-clutch10.jpg   How to replace a clutch in a 240D - Pictorial-clutch11.jpg   How to replace a clutch in a 240D - Pictorial-clutch12.jpg  
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1982 Mercedes 240D, 4 speed, 275,000
1988 Porsche 944 Turbo S (70,000)
1987 Porsche 911 Coupe 109,000 (sold)
1998 Mercedes E300 TurboDiesel 147,000 (sold)
1985 Mercedes 300D 227,000 (totaled by inattentive driver with no insurance!)
1997 Mercedes E300 Diesel 236,000 (sold)
1995 Ducati 900SS (sold)
1987 VW Jetta GLI 157,000 (sold)
1986 Camaro 125,000 (sold - P.O.S.)
1977 Corvette L82 125,000 (sold)
1965 Pontiac GTO 15,000 restored (sold)
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