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Old 02-28-2007, 07:13 PM
Stoney Stoney is offline
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Join Date: Feb 2007
Posts: 176
What to look for

The basic problem is that when the circuit board was made they used less than the required amount of flux at the solder joints and then used a process called "wave soldering" to apply the solder (the circuit boards float across a pool of liquid solder like corn flakes atop milk on a cereal bowl.

This flux (the goo that makes the solder flow into the joint) appears white on the circuit board at the solder joint, a tell tale indicator is small cracks across the surface of the solder joint. Use a magnifier to enlarge your close view and you will see them. This is the major cause of relay and module failure in 90% of the relays and control modules on the market. (Hella, Bosch, etc ALL are "Hecho in Mexico" or China where QA is a theme ride but not reality).

Use the cheapest Radio Shack iron and don;t add any solder, just touch the tip to the bad joint for a second until the surface gets shiny or flows and STOP and let it cool and set and that should do it.

Believe me, MB ain;t the worst- 99% of all the "no start" conditions on Volvo, Audi and VW are caused by relays or control modules where the circuit board was wave soldered.
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