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Old 04-02-2007, 10:11 PM
psfred psfred is offline
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Join Date: Aug 2001
Location: Evansville, Indiana
Posts: 8,150
6 hours start to finish.

The only really bad part is the rear bolt, as mentioned. This would be easy if there was not a power steering pump in there.

Do not remove the bolt that holds the heater hose pipe -- it's slotted, you can just loosen it and push back.

Replace the short hose between pump and head -- no way to get to it without removing the water pump.

The really bad news is that you will almost certainly need a new belt tensioner -- the "spring" is rubber, and it is usually shot, and if you try to use the old one with bad rubber, you break the tensioner bolt.

Loosen the center main bolt on the tensioner and watch the little plastic pointer as you loosen the 13mm tensioner bolt -- if the pointer doesn't move back the the start of the "ramp" cast in the tensioner body as you loosen, you need a new one ($$$ -- more than the water pump, I think). This is a one-way trip -- if its' bad, you cannot get the belt tight enough to drive it once loosened.

When refilling, pour in as much coolant as it will hold, then squeeze the upper radiator hose flat, pinch the small hose from the top of the rad to the coolant tank flat, then let the upper hose go. Coolant will be sucked out of the tank into the engine. Repeat, filling as needed, until it won't take any more. Usually you will be a gallon short if you don't do this, and will overheat it when the coolant suddenly "disappears". This technique will usually even fill the heater core.

Peter
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