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When you say you take the tire off and turn the wheel I assume you mean you take the tire/wheel off and turn the rotor. This isn't a good test. Without the wheel the rotor is held on by only one set screw. To see if it's turning smoothly you have to put all five lugs bolts back in and torque them down. This requires five spacers about an inch long, or of course five shorter bolts.
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