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Curd build up are combination of blow by oil and the stuff from EGR. a kind of stickly.
I changed the gps(300D) lask weekend. I agree it is a lot easier when the intake manifold is off(I planned on cleanning it anyway). With manifold on and fuel lines off will help too. My EGR pipe from maifold was not as bad, it had a little powderly black stuff in it. but the cross over tube and the intake manifold were the worst. What I found at idle it would be blowing too. Now I have my EGR blocked with a piece of metal plate. so far I haven't experienced any problem yet.
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BJ
09 GL320 Bluetec 65K+
07 E320 Bluetec 43k+
05 Nissan Frontier NISMO 4X4 72K+
07 Kawasaki Vulcan 900 5k+ gone
87 300SDL 158k+ gone
91 300D 113k+ gone
83 300SD 220K+ gone
89 300E sold
87 190E sold
83 380SEL sold
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