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Old 11-10-2008, 12:27 PM
rs899 rs899 is offline
Admiral-Third World Fleet
 
Join Date: Feb 2002
Location: Central FL
Posts: 3,069
Quote:
Install or connect the following:
Power steering gear
Intermediate shaft coupler. Start the roll pin into the coupler before installing the coupler, start the roll pin and then user a hammer to tap it into the coupler. Install the coupler on the shaft of the gear. Install removal/installer tool 6831A through the center of the roll pin, using the knurled nut to secure it. Hold the threaded rod stationary while turning the nut to pull the pin into the coupler.
Installing the intermediate shaft coupler to the gear
Steering gear mounting fasteners. Torque the 14mm fasteners to 135 ft. lbs. (183 Nm) and the 12mm fastener to 70 ft. lbs. (95 Nm).
Power steering pressure and return lines. Torque the line to 25 ft. lbs. (31 Nm).
Power transfer unit, if equipped with AWD
Crossmember reinforcement. Tighten the M14 bolts to 113 ft. lbs. (153 Nm) and the M12 bolts to 78 ft. lbs. (106 Nm).
Lower control arm rear bushing bolts. Torque the bolts to 45 ft. lbs. (61 Nm).
Outer tie rod ends to the steering knuckle. Torque the nut to 55 ft. lbs. (75 Nm).
Leak detection pump-to-cradle crossmember bolts, if equipped
Power steering cooler-to-cradle bolts, if equipped
Single hose at the power steering cooler and fasten the clamp
Front emissions vapor canister, if equipped
Front wheels
Steering column shaft coupler. Tighten the pinch bolt to 21 ft. lbs. (28 Nm).
Negative battery cable
Fill and bleed the power steering reservoir
Inspect the power steering system for leaks and repair if necessary.
Check the wheel alignment and adjust as necessary.
Cradle crossmember reinforcement mounting
Oh boy- forget it.
That's worse than a W115 blower motor.
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