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Old 12-01-2008, 07:01 AM
Beagle Beagle is offline
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Join Date: Jun 2002
Posts: 296
Quote:
Originally Posted by theo3000 View Post
I'm assuming that the woodruff key is broken, and that is what's keeping the device from coming off. If the key was intact, the shaft would rotate along with the device, correct?

Does anyone know how to remove a broken woodruff key?

Thanks
The small front woodruff key is designed to sheer in case of a mechanical pump failure or a hydraulic lock. You would certainly have had the latter if you put the D-valve in upside-down! The intermediate shaft withdraws backwards towards the pump and is connected to the pump with a parallel splined sleeve. If the timer is tight use an extractor in conjunction with the 2 vac pump cam threads otherwise you could pull out the front inter- shaft bearing which is retained with a single screw and washer.

To remove the sheered woodruff key tap on one end of it with a thin punch and it will roll out.
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