Thread: Intercooler
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Old 04-12-2009, 09:59 PM
Graminal95 Graminal95 is offline
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Join Date: Nov 2006
Location: New Hampshire
Posts: 282
Well I said I would up date with pictures today. So here they are,

I needed a new radiator as my original one was not cutting it in the summer with the AC on. So I started looking around for radiators that would fit and also give me another 1.5in. width wise so I could fit my intercooler. I was not really sure the intercooler would fit and I had to cut off all the excess material but it fits with about 1/2in to spare.
I had to make a mount for the radiator, as I wanted to use the stock mounting hose in the rad. support. I try had to make all the mods I do easily reversible so if I need I can go back with little effort. The rad. mount I made also allowed me to make an easy mount for the oil cooler. I was lucky to find the perfect lower rad. hose to go from the much larger rad. outlet to the MB therm housing.

I'm not going for ultimate power, but economy. I have been getting close to 36mpg on my commute and want to make that a little better. I have been making ~5-6psi at cruise and want to lower the inlet temp, so time for an intercooler.

The engine is very load because the intake just goes to an open filter, so I plan on finding a nice OEM filter box that will fit behind the pass. headlight. I'm hoping a volvo 940 turbo box will fit, it has a huge filter.

Enjoy the photos.





















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1998 Mercedes E300TD

1983 Mercedes 240D Turbo, 131bar injectors, Cosworth intercooler and 63' Ford Falcon radiator, Ardic Parking heater, Headlight wipers, Best 38.6mpg.

1973 Saab 96 Rally Car, 1.8l V4 with all the race bits

Last edited by Graminal95; 04-12-2009 at 10:18 PM.
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