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Old 04-15-2009, 04:03 PM
Graminal95 Graminal95 is offline
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Join Date: Nov 2006
Location: New Hampshire
Posts: 282
Before these threads about the IP fuel pressure came about I was trying to figure out a miss fire issue I had with my fathers 300dt. I like reading the FSM as there is a ton of good info in it, but with out the index its a bit of hit or miss to get the right page. Well I found the page relating to the lift pump pressure and decided to test it with a gauge. I made an adapter and low and behold the pressure was <0.6bar at idle.

FSM says to stretch the spring to 27mm, so thats what I did. The spring was around the 20mm length and I thought WOW 7mm strech thats a lot. But the silly Germans say to do it and I did. The pressure went up to ~1.0bar, at idle.

I was not happy with the pressure when I crimped the return hose, so I took the lift pump apart and honed the check valve faces. Put it back together and when I clamped off the return hose pressure went past the 30PSI the gauge could read.

It did not help the miss fire but it was within MB's spec so I was happy.

I did the samething to my IP relief spring about 30min after I finished with the 300dt. That spring was in the 20mm length range too. Thats was ~18k ago, I just added a gauge to see if the spring was not keeping the pressure up. It still is, but I fear my lift pump check valves will have to be honed soon, as the pressure with the return line clamped is just above spec.
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1998 Mercedes E300TD

1983 Mercedes 240D Turbo, 131bar injectors, Cosworth intercooler and 63' Ford Falcon radiator, Ardic Parking heater, Headlight wipers, Best 38.6mpg.

1973 Saab 96 Rally Car, 1.8l V4 with all the race bits
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