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Old 10-14-2011, 02:56 AM
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Quote:
Originally Posted by Jeremy5848 View Post
Having actually measured the W124 blower motor current, I can finally add something to this overly-long thread. The "porcupine" speed controller takes a signal from the push-button unit (PBU) and limits the current to the blower motor based on that signal. The motor current varies from 5 Amps to 28 Amps. The controller, which appears to be a Darlington pair of power transistors living on a big heat sink (the "porcupine"), acts as a variable resistor under control of the PBU, limiting the current drawn by the blower motor.

I've never been able to solder aluminum and am surprised the OP was successful -- but I guess the results speak for themselves. In any case, the rating of the repaired fuse would be no more than 30A so it should be OK until a new replacement is found. As was previously mentioned, I've also had trouble with aluminum strip fuses oxidizing, so I use a little of the paste that electricians use when joining copper and aluminum conductors.

Jeremy
It is not that hard. Wouldnt bother with a fuse though.
Some time try it.
You need to clean the Al with a scotchbrite, not steel wool.
a good coat of Vaseline & use it as a shield. It smells & smokes a bit but it works & is quite strong. You get good electrical connection.

Many fuses are copper with a very thin silver or tin coating.
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