Quote:
Originally Posted by Graham
Considering that sheet metal that needs adding here would not be accessible from one side after welding, wouldn't the bare metal be likely to rust again from the inside?
The main structural pieces are still good. But the sheetmetal no doubt adds to the structural strength of the heavier pieces. Weld repair would be my first choice, but not if metal can't be protected after welding.
One possibility would be to weld repair and leave some access holes to spray in rust treatment. That is how rest of car is protected once/year but I guess they (Rust-Check or Krown) don't get at everything, especially where MB undercoating has failed.
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You access through the bolt holes.
The heavier bits are unibody reinforcement plates.
You need to be aware that the Mercedes unibody is all structural to greater or lesser degree depending upon the location.
http://www.peachparts.com/shopforum/2933567-post8.html
http://www.peachparts.com/shopforum/1074163-post14.html
There are many pictures of structural weld repairs in this thread.
Who has the most rust and still drives
http://www.peachparts.com/shopforum/body-repair-restoration/86054-who-has-most-rust-still-drives.html
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