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Old 11-28-2012, 11:50 AM
GregMN GregMN is offline
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Join Date: Aug 2009
Location: MN
Posts: 1,253
Quote:
Originally Posted by SpecialDelivery View Post
...the resulting gum completely clogged up the injection pump after about 20 miles....
I doubt that anything you could suck through the lift pump would create a gum that would disable the IP in 20 miles. (unless you were trying to run JB Weld)

First put a charger on your battery.

Remove the hardlines from the top of the IP and the injectors. Just unscrew the fittings and move them to the side, no need to remove them from the car. Blow them out or just let them drip.
Remove the fuel source line from the tank at the lift pump
Attach a fuel line to the lift pump and put some clean fuel fuel in a bottle and put the fuel line in it.
(For the clean fuel I might use some ATF)
Install a new fuel filter filled with ATF
Loosen the banjo bolt for the fuel line on the IP
Pump the primer until clean ATF runs out of that fitting
Tighten the banjo bolt fitting

Now crank the engine over. You are attempting to clear the IP of bad fuel.
As each of the fuel fittings starts spewing clean ATF, stop and reattach the hardline at the IP
As each of the fuel lines starts spewing clean ATF at the injector end, stop and reattach the hardline to the injector.

If you get this far, you should be fine. If you get the engine running then you have the rest of the fuel system to clean out.
Tank
Tank strainer
Fuel source and return lines
Pre-filter

Good Luck
__________________
Greg
2012 S350 BlueTEC 4Matic
2007 ML 320 CDI
2007 Leisure Travel Serenity
2006 Sprinter 432k
2005 E320 CDI
1998 SLK230 (teal)
1998 SLK230 (silver)
1996 E300D 99k, 30k on WVO
Previous:
1983 240D, on WVO
1982 300D, on WVO
1983 300CD, on WVO
1986 300SDL 237k, 25k on WVO (Deerslayer)
1991 350SDL 249k, 56k on WVO - Retired to a car spa in Phoenix
1983 380 SEC w/603 diesel, 8k on WVO
1996 E300D 351k, 177k on WVO
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