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Old 10-07-2013, 10:10 AM
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Graham Graham is offline
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Join Date: Nov 2004
Location: Ontario, Canada
Posts: 4,463
I planned on removing my 85 300D rear doors next year to do some rust repair on the inside bottom seal area. (after a year on rust repairs, I needed a break!). But, I ran into a different problem.

My cluster and console lights had failed a number of times, blowing fuse #1 (and the cluster circuit board traces ). I have posted about that in a different thread. Thanks to another owner (MY123ca), I looked for and found the problem was in the driver side pillar between the two doors. The wiring to the window switch would short out when the door was opened.

I opened up the door and have cut the window switch wiring at the bottom of the pillar. I was going to solder or crimp in a new section of cable.

In looking at how I would remove the wiring in order to remove the door, I see there are no disconnects inside the door. I took the window switch plug apart, but the sockets are not removable - they seem to have been installed in the plug base before being connected. There are 4 wires that come up through the pillar and another two that go to the motor.

Looks like I should install bullet or spade connectors on all 6 wires if I want to be able to remove the door at a later time?

Have not looked at vacuum tubes yet. Do they just push on the door lock mechanism? They may be a bit more difficult to feed through the pillar.

Any advice welcomed!
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Graham
85 300D,72 350SL, 98 E320, Outback 2.5
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