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Old 10-15-2014, 09:41 AM
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JamesDean JamesDean is online now
Electrical Engineer
 
Join Date: Apr 2005
Location: NE Ohio
Posts: 5,037
The original setup was a Kenwood headunit (KDC-BT955HD) connected to a run of the mill 4-channel MTX amplifier. The amplifier drove the 4 front speakers and the 2 rear speakers. No extra subwoofers or anything.

Periodically the rear left channel would drop out. I found that if I went in the trunk and tapped or adjusted the gain or adjustment knobs it would come back in for a little while.

So rather than mess with taking the amp out and cleaning the pots I decided to just buy a slightly more powerful amplifier, a PPI (Precision Power) 4-channel amp.

During the installation I found that the wire going to the rear left speaker was damaged and partially exposed/disconnecting.

After installing the PPI amp, connecting up the RCA's and then turning it the car on I found that I had alternator whine and all kinds of noise in the speakers.

Initially I thought it was the amp, so I swapped back. No change.

After some experimenting in the trunk, I found like 30V when I measured from the RCA shield to ground. That struck me as extreme.

I was reading on a few websites about weak ground connections on the RCA shield at the head unit. Their solution was to directly ground the shield thus bypassing the head units internal connections. I tried this and found that the RCA wire got HOT. Red flag right there. Was not sure what was causing it but I know thats not good.

I ordered a new Kenwood unit (newer model, upper end). I decided to pop off the back cover on the old unit to see if anything looked a miss.

I found a blown fuse that went between the RCA shield and ground.

What I don't want to do is connect the new Kenwood unit and just repeat all this...

Photos:
Kenwood KDC-BT955HD - RCA Shield Ground Repairs - Imgur

So yeah, nothing complex, nothing fancy or supremely powerful.
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