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Old 10-15-2014, 11:08 AM
Gregory Gregory is offline
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Join Date: May 2005
Location: Twin Falls, Idaho
Posts: 330
13 psi to 13.5 psi Boost. Too Much?

I tested my 617 turbo and found it was only making 8 psi of boost max.

I built a manual boost controller, see: The"D.I.Y."Manual Boost Control and installed it on long hoses so I could adjust in in the cabin while driving.

I set it to 13 -13.5 psi max boost at 4000 rpm. Is that too much boost?

I then adjusted the ALDA top screw (the tamper seal was already broken) out another 1/3rd turn, so the screw was all the way CCW, and stopped. This adjustment made an obvious improvement in power.

It doesn't make any black smoke, so I could shim the ALDA and readjust the top screw for even more power.
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1st MBz: 1982 300SD
2nd MBz: 1987 300SDL
3rd MBz: 1995 S420
4th MBz: 1987 190DT
5th MBz: 1984 300SD w/1983 300DT engine
6th MBz: 1999 C230k I'm 3rd owner, got it w/57,235 miles.
and manages Mom's 2007 R320 CDI
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