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Old 04-25-2016, 01:06 PM
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jay_bob jay_bob is offline
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Join Date: Oct 2011
Location: Columbia, SC
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If it was me I would replace the hoses first and make sure the engine starts before messing with the DV seals. Even if you have to go on/off with the IM twice, it's not that hard to remove once you know the tricks.

"Break only one thing at a time" is my rule of thumb, I am a field engineer that deals with power systems and this applies here too.

When you get to the DV seals, be sure you have an accurate torque wrench, keep things surgically clean, and follow the process exactly. Otherwise you will have a very expensive paperweight. Go on YouTube and look for dieselmeken for a video that shows the exact process.

Found it:http://youtu.be/-SW1dRGpHPU

In that video he shows removing the shut off valve. You don't have that, they started using that in 1996. But the process for the DV seals is exactly the same.
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both my kids cars went to junkyard in 2023
2008 ML320 CDI (Older son’s DD) fatal transmission failure, water soaked/fried rear SAM, numerous other issues, just too far gone to save (165k miles)
2008 E320 Bluetec (Younger son's DD) injector failed open and diluted oil with diesel, spun main bearings (240k miles)

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