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Old 09-26-2016, 12:59 PM
Demothen Demothen is online now
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Join Date: Nov 2015
Posts: 694
I have to ask. What's the technical reason for having the high side hooked up when vacuuming? Doesn't the TXV always always stay slightly open? If so, that would let the pressure equalize on both sides of the system. (Not trying to argue, I just am trying to learn if I'm misunderstanding how the system works)

I honestly don't remember how we vacuumed it last time, that was ~2 months ago.

I'll probably miss a step trying to go through this..
  1. Vacuum system 30 minutes or more (low & high side open), check that it holds for at least 30 minutes.
  2. Fill system with Nitrogen - check for leaks with soapy water, make sure it holds same pressure for several hours.
  3. Vacuum system for 1hr, check again that it holds.
    EDIT
  4. Close low side line, leave high side line open
  5. Purge lines (my manifold has a shraeder valve on the yellow line)
  6. Add first can with engine off, can upside down (using 12oz cans of r134a) into the high side of the system, working slowly
  7. Close high side line.
  8. Check for leaks with HF leak tester (can't hurt to look)
  9. Run engine - 18" high power fan pointed at radiators, auxilliary fan jumped to run full time.
    END EDIT
  10. Turn off car.
  11. Check for leaks with UV light, soapy water
  12. Disconnect can
  13. Hook up fresh can
  14. Purge lines again
  15. Add second can, vapor only, can partially submerged in warm water. Watch pressures
  16. Repeat for third can.
  17. 4th can should be a partial fill to get proper pressures. (believe I figured ~37oz to get to 80% fill, may be slightly different since I have oversized condenser.

Any tips?

Probably going to try to take the vacuum pump back. Want to run one more test to make sure it can't achieve proper vacuum before I do. I think it's still under the 90 day warrantee.
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'85 300D - federal spec, built in late 84. 85 300D Complete AC System Rebuild

Last edited by Demothen; 09-29-2016 at 02:05 PM.
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