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Old 10-17-2016, 01:21 PM
Maddog Maddog is offline
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Join Date: Nov 2001
Location: Atlanta, GA
Posts: 553
722.6 Transmission Rebuild

I have just started a 722.6 transmission rebuild out of a 2006 Sprinter. I have this posted over at sprinter-source.com but wanted to get the input of people on this forum also.

Alright well...I pulled it apart. Here are my pictures.

Here is the oil pump:
http://drive.google.com/uc?export=view&id=12H-6fJc-pOjF-Cx9PU2kAB8LHHFjNleYag

Here is the bell housing bearing surface (oil pump side). It is gouged.
http://drive.google.com/uc?export=view&id=1KqT-zaxie-YPIXIr2-nMNU4gINkyEgOOMg

B1 Clutch Outer Housing. There is some rough edges but relatively smooth:
http://drive.google.com/uc?export=view&id=1TMr9dAlI9VgmtafHeHCcq2lT5R-81g26fQ

B1 Clutch:
http://drive.google.com/uc?export=view&id=1NWwK8wujFsHeR7a_UkearhsHY2Gm1NrIwQ

F1 Sprag. This guy isn't working correctly and needs to be replaced:
http://drive.google.com/uc?export=view&id=1NL3HRjEy-VCDTOEc0N-vO4fkpvtK8I4FSw

K1 Clutch:
http://drive.google.com/uc?export=view&id=1EICy-oz0OUUQmbBr3PvGWE1ODVRZj61uTg

K1 Clutch Housing Outer. Notice the grooves from the clutches:
http://drive.google.com/uc?export=view&id=1GWn7Hy-nIDo6hcWuWd_f82bpriL1LjF2vw

K1 Clutch Inner. Also notice the grooves from the clutches:
https://drive.google.com/file/d/1oKpu5biGLaHu_jqn0pkBiglpYN4oRIpcEA/view?usp=sharing

K2 Clutch:
http://drive.google.com/uc?export=view&id=1i_bfgyrsb2z_w1oLVGSwR6r64G-Rme3q-Q

K2 Clutch Outer Housing:
http://drive.google.com/uc?export=view&id=1YLAP93XvicafH-ES3o2EBeW2mOgHE-Tt8Q

K2, B3, and B2 Clutch Inner. Notice the significant gouging where the clutches contact on all three of these clutches:
http://drive.google.com/uc?export=view&id=1nXd-KA1YOzSIaNAqU0Vk-mr4WIlSAo4z5g

B3 Clutch:
http://drive.google.com/uc?export=view&id=1_sgRwAb4Pes7JxcnbCoMmrI3QYiKitwMAQ

K3 Clutch
http://drive.google.com/uc?export=view&id=1zPwc-aoQvUrWQmRSVvSryPAC4qCOg05n9g

K3 Clutch again cut close up of friction teeth. Notice the deformation:
http://drive.google.com/uc?export=view&id=1e7TT7ivTMvRTADUFRd-hr1AVUbbCYNyqhg

O-ring at K3 Clutch. This o-ring had broken down and there wasn't a lot left of it:
http://drive.google.com/uc?export=view&id=1H7vzLlRXXl4zlP7A01bMWqvecx-WGNPR2A

B2 Clutch:
http://drive.google.com/uc?export=view&id=1T2EhY7mF-dvLIQkjuTVrPzeJwfYqmHq13Q

B2 Clutch Again. Notice the deformation on the steels:
http://drive.google.com/uc?export=view&id=1zuvzA_4ShYli0H6sUq6uQWjh1UUG8aqlmQ

B2 Clutch Housing. Grooves/gouging present on the outer housing:
http://drive.google.com/uc?export=view&id=1uQKKDdDShVbgO__BUSmYzoeZkEMIO3ARWw

I'm concerned about the pitting at the bell housing at the oil pump. It looks like something must have gotten in the oil pump "chewed up."

I'm also concerned about all of the deformation on the surfaces that the clutches engage. How much is this is normal wear and what should be replaced?
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George Carstens

Last edited by Maddog; 10-17-2016 at 01:42 PM.
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